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Unread 09-11-2014, 03:41 PM   #1
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Default dead ds iq regen where do i start?

I have a 2004 ds iq regen that is totally dead, batteries show 50.3 volts, I have power thru the keyswitch but no battery light or functions. where do I go next?
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Unread 09-11-2014, 04:08 PM   #2
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Default Re: dead ds iq regen where do i start?

Welcome to BGW!
Do you hear a solenoid click when the cart is on and you step on the pedal?
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Unread 09-11-2014, 04:12 PM   #3
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Default Re: dead ds iq regen where do i start?

all I hear is the throttle switch click under the floor
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Unread 09-11-2014, 04:14 PM   #4
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Default Re: dead ds iq regen where do i start?

Ok so your solenoid is not functioning. Could be the solenoid itself, or the trigger wire. Check the voltage as you press the pedal . Does it drop at all?
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Unread 09-11-2014, 04:21 PM   #5
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Default Re: dead ds iq regen where do i start?

Try jumping the large posts of the solenoid. Make sure the cart is in either in F or R, key switch on, and Tow/Run to Run. But most important, make sure the rear of the cart is on jack stands
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Unread 09-11-2014, 04:33 PM   #6
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Default Re: dead ds iq regen where do i start?

no power drop when throttle is depressed, I have control voltage to the solenoid and it clicks if I supply a ground, however I read battery voltage on both power terminals as if the solenoid is stuck on
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Unread 09-11-2014, 04:35 PM   #7
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Default Re: dead ds iq regen where do i start?

Welded open, possibly?

When you supply a ground and it clicks, does the cart move?
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Unread 09-11-2014, 04:41 PM   #8
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Default Re: dead ds iq regen where do i start?

no movement and I have 47 volts out of it to the motor control at all times. voltage goes to 50 when I close the solenoid
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Unread 09-12-2014, 12:12 PM   #9
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Default Re: dead ds iq regen where do i start?

ok my solenoid is good and I have power there from the switch but controller doesn't close it, also my battery light comes on and off intermittently, the wire to the obc is good
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Unread 09-19-2014, 05:24 PM   #10
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Default Re: dead ds iq regen where do i start?

so looking at the mcor on my unit I see it has recently been worked on, comparing to our other cart which is only 39 serial numbers apart it looks different. Is this an improved part or is it wrong?
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