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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 07-18-2015, 10:43 AM   #1
jim,s
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Join Date: Mar 2015
Location: central florida
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Default rear end

I would like to service the rear end on my 95 ezgo. Can you buy a gasket or just use rtv sealer? My cart was sitting for 4 years behind a persons house and Im trying to rebuild it. I think its coming along pretty good. mainly because of reading all the post on this site.
1. Is there a gasket?
2. how do you refill the rear end?
3. What is the best lube for the rear end?
Thanks guys for all your help with my project.




Its funny I now have people asking me to paint their golf cart or repair them.
I can paint but I dont know how to repair them. They just see my cart and what Ive done so far.
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Old 07-18-2015, 11:15 AM   #2
yurtle
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Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
Default Re: rear end

Here's the manual.
Attached Files
File Type: pdf Dana Axle Repair & Parts Manual.pdf (3.56 MB, 0 views)
File Type: pdf dana electric transaxle,2008,610987-A.pdf (1.69 MB, 0 views)
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Old 07-18-2015, 12:50 PM   #3
rib33024
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Default Re: rear end

This shows you how

http://www.buggiesgonewild.com/elect...l-service.html
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Old 07-18-2015, 01:50 PM   #4
JohnnieB
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Location: West Virginia
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Default Re: rear end

Looks like everything has been covered except best way to fill and which oil to use.

Putting the oil in the pan before mounting it works, but if the differential flange it mounts to isn't level, or you don't have three hands, the probability of spilling is high. (Don't ask how I know. )

I use a pump that fits on the bottle. Something like this:
Amazon.com: Plews 55001 Lubrimatic Fluid Quart Pump, Fits Standard Quart Bottles: Automotive Amazon.com: Plews 55001 Lubrimatic Fluid Quart Pump, Fits Standard Quart Bottles: Automotive


As for the oil, I use gear oil rather than motor oil. Specifically I use Lucas 85W-140 gear oil, which has about the same viscosity as SAE-30 motor oil at the temperatures my differential gears run at, which is just a few degrees higher than the ambient air temperature.
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File Type: jpg Gear oil vs Motor oil Viscosity.jpg (34.6 KB, 0 views)
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Old 07-18-2015, 02:55 PM   #5
CaptainPete
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Default Re: rear end

Yurtle do you have the Dana manual for an 02 TXT
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Old 07-19-2015, 05:14 AM   #6
yurtle
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Default Re: rear end

I posted all the info I have. Even if the year isn't explicitly covered, the rear end should be the same for newer models.
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Old 07-20-2015, 09:45 AM   #7
rib33024
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Default Re: rear end

The only thing i know of that is different in these rears is. Some where in 97, 98 or 99 they had the larger differential carrier




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