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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV. |
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Thread Tools | Display Modes |
04-30-2016, 10:50 PM | #1 |
Not Yet Wild
Join Date: Apr 2016
Posts: 5
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No voltage at key switch
I have a 2002 ezgo pds that won't run. I'm getting no voltage at the key switch and no click at the solenoid. Any help would be great.
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04-30-2016, 11:04 PM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,401
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Re: No voltage at key switch
Power should start at the reed switch and be present on all the red lines when you press the gas
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05-01-2016, 12:34 AM | #3 |
Not Yet Wild
Join Date: Apr 2016
Posts: 5
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Re: No voltage at key switch
Checked all wires outlined in red and now somehow I have voltage on all of them where before I didn't have any on the white or white and yellow. Still no click at solenoid.
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05-01-2016, 08:50 AM | #4 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,401
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Re: No voltage at key switch
Solenoid troubleshooting: The solenoid requires both + and - present at the 2 small posts to trigger the coil and engage the contact (click).
If all the red lines are presently (+) it is likely missing the (-) at the other small post. This is supplied by the controller. If (-) is missing when pressing the gas. Remove the (-) wire and replace it with a small wire to the battery main (-). If this was the failure the cart should run. |
05-01-2016, 09:56 AM | #5 |
Not Yet Wild
Join Date: Apr 2016
Posts: 5
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Re: No voltage at key switch
Ok so I went back and checked some things. So I have 5 wires going to the key switch, 2 blue and white wires that goes to the lights one has constant 12 volts. A red wire that goes to the digital battery meter. A white wire and white and yellow wire that goes to the controller. When I unhook the blue and white wire with the constant 12 volts and recheck all the wires that I was supposed to have voltage on I now have no voltage at all. Should I not have constant voltage on on of the white or white and yellow wires going to the key switch.
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05-01-2016, 10:39 AM | #6 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,401
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Re: No voltage at key switch
See the diagram again, the controller supplies the key switch voltage.
For the controller to operate there must be + pack voltage at pins # 4,7,8,9 on connector J1. #4 is the battery feed from the charge receptacle. |
05-01-2016, 10:45 AM | #7 |
Not Yet Wild
Join Date: Apr 2016
Posts: 5
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Re: No voltage at key switch
Only wire I have voltage on is the on from the charger receptacle. The reed switch has also been bypassed.
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05-01-2016, 10:48 AM | #8 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,401
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Re: No voltage at key switch
Pull J1 - clean check pin #4 is seated and has good continuity. Reinstall firmly. IF problem persists replace the control.
I suggest XCT400PDS for stock motor. |
05-01-2016, 10:54 AM | #9 |
Not Yet Wild
Join Date: Apr 2016
Posts: 5
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Re: No voltage at key switch
Ok thanks I'll check it and see what I find.
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05-01-2016, 10:55 AM | #10 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,401
|
Re: No voltage at key switch
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