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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV. |
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05-03-2016, 10:20 PM | #1 |
Not Yet Wild
Join Date: Jun 2012
Posts: 56
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Reversing contactor hot
ran down the road and back total about 1.5 miles got back and was shooting temperatures on components, connections, motor, etc. Everything was 80-90F, except for reversing contactor...one side was 87F, other was 185F. Is this temp normal?
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05-04-2016, 08:55 AM | #2 |
Gone Wild
Join Date: May 2012
Location: Rio Verde, Az
Posts: 7,187
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Re: Reversing contactor hot
No that is not normal. You must have a bad connection there causing it to heat up.
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05-04-2016, 12:15 PM | #3 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Reversing contactor hot
if You are using an Albright SW202 Style Reversing Contactor, make sure the terminals without cables are also tight.
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06-14-2016, 06:49 PM | #4 |
Not Yet Wild
Join Date: Jun 2012
Posts: 56
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Re: Reversing contactor hot
Figured I'd post an update in case anyone else has this problem. After sending and having rev cont tested (thanks ScottyB!) and confirmed good, think I've figured out it was due to a diode or risistor I'd forgot to put back on the solenoid of the 'go-fast' button I'd rigged up. Not exactly sure how this caused excess heat?? but working with ScottyB to figure out what needs to be installed on solenoid. BTW, the 'go-fast' button didn't need to be used for the excess heat to occur. Will post final resolution (diode/resistor) when done
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06-14-2016, 07:54 PM | #5 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: Reversing contactor hot
Go fast shunt solenoid.... In case you don't know what it is here is a pic
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06-14-2016, 08:06 PM | #6 | |
Stay thirsty my friends!
Join Date: Jan 2007
Location: Suburban Chicago
Posts: 24,291
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Re: Reversing contactor hot
Quote:
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06-14-2016, 08:12 PM | #7 |
Not Yet Wild
Join Date: Jun 2012
Posts: 56
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Re: Reversing contactor hot
Well mine wasnt wired quite that bad, and i only plan to use it to hurry and get on and off blacktop when going to and from hunting spot. Would like to know the science behind why contactor was getting so hot...and how to prevent heat - diode? resistor? Where exactly to place them on solenoid??
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06-14-2016, 08:17 PM | #8 |
Not Yet Wild
Join Date: Jun 2012
Posts: 56
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Re: Reversing contactor hot
My solenoid
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06-14-2016, 09:21 PM | #9 |
Gone Wild
Join Date: Jun 2014
Location: Sunset Bay, TN
Posts: 2,390
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Re: Reversing contactor hot
That picture is text book on how NOT to complete high amperage connections. Your high amperage connections should be first on the stud, followed by any other smaller low amperage and well fitted ring terminals and then only as needed does one use a lock and/or flat washer....
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06-14-2016, 09:43 PM | #10 |
Gone Wild
Join Date: Sep 2012
Location: Charlotte, NC
Posts: 9,329
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Re: Reversing contactor hot
If that is your "go fast" solenoid, you have to remove the resistor or it will get hot when the solenoid is OFF.
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