92 ezgo marathon

harley118 · 05-30-2018, 06:11 PM

Cart stopped moving it’s 36 volt, if I played with they key switch and f/r switch sometimes it would click in and go, but now that won’t work. I believe the micro switch that sends power to the solenoid is bad, if I put voltage to the solenoid from the battery pack the solenoid clicks in but cart still won’t move,any help would be greatly appreciated!

05-30-2018, 06:41 PM

JACK UP CART AND PLACE ON JACK STANDS FOR ANY TESTING

you need to check all the wiring
give each wire a pull and shake

here is your wiring diagram look at key switch and micro switches it sounds like the problem is micros

harley118 · 05-30-2018, 07:57 PM

Thank you, I pulled the one off that opens when you press the peddle and tested it,does not open and close have one on order and I will post when I get it on and see what happens but I feel there is something else wrong

05-30-2018, 10:41 PM

Quote:

Originally Posted by harley118

Thank you, I pulled the one off that opens when you press the peddle and tested it,does not open and close have one on order and I will post when I get it on and see what happens but I feel there is something else wrong

why do you feel that something else is wrong ??

harley118 · 05-31-2018, 03:48 AM

When I jumpered the solenoid and it clicked in and I pushed on the pedal the wheels did not move, just has me thinking.

harley118 · 06-06-2018, 05:37 PM

Put new micro switch on, found the micro switch on the forward side of f/r switch is also bad, put new one on and now I get 36volts to the new switch on the forward side, when I open that switch I only get 22 volts on the other side of it. Now the red wire that carries the voltage to the other micro switch that sends voltage to the solenoid also has 22 volts, but if I disconnect it from that limit switch I get 36 volts from the wire. Any ideas?? I know this is hard to follow if anyone would like to call me I can explain it better let me know and I’ll post number.

06-06-2018, 07:17 PM

time to test that old motor

motor test

WARNING you don't want to make a big spark anywhere near the battery.
note : use 2 wrenches on motor studs to keep them from spinning

Mooncarter · 06-06-2018, 08:13 PM

Crash are you sure this 92 is a resistor cart?

06-06-2018, 08:19 PM

yes sir .... controller carts were 94 up

Mooncarter · 06-06-2018, 11:38 PM

Quote:

Originally Posted by crash test dummy

yes sir .... controller carts were 94 up

05-30-2018, 06:11 PM	#1
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24	92 ezgo marathon Cart stopped moving it’s 36 volt, if I played with they key switch and f/r switch sometimes it would click in and go, but now that won’t work. I believe the micro switch that sends power to the solenoid is bad, if I put voltage to the solenoid from the battery pack the solenoid clicks in but cart still won’t move,any help would be greatly appreciated!
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24

05-30-2018, 06:41 PM	#2
crash test dummy Guest Posts: n/a	Re: 92 ezgo marathon JACK UP CART AND PLACE ON JACK STANDS FOR ANY TESTING you need to check all the wiring give each wire a pull and shake here is your wiring diagram look at key switch and micro switches it sounds like the problem is micros
crash test dummy Guest Posts: n/a

05-30-2018, 07:57 PM	#3
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24	Re: 92 ezgo marathon Thank you, I pulled the one off that opens when you press the peddle and tested it,does not open and close have one on order and I will post when I get it on and see what happens but I feel there is something else wrong
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24

05-31-2018, 03:48 AM	#5
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24	Re: 92 ezgo marathon When I jumpered the solenoid and it clicked in and I pushed on the pedal the wheels did not move, just has me thinking.
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24

06-06-2018, 05:37 PM	#6
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24	Re: 92 ezgo marathon Put new micro switch on, found the micro switch on the forward side of f/r switch is also bad, put new one on and now I get 36volts to the new switch on the forward side, when I open that switch I only get 22 volts on the other side of it. Now the red wire that carries the voltage to the other micro switch that sends voltage to the solenoid also has 22 volts, but if I disconnect it from that limit switch I get 36 volts from the wire. Any ideas?? I know this is hard to follow if anyone would like to call me I can explain it better let me know and I’ll post number.
harley118 Not Yet Wild Join Date: Sep 2012 Posts: 24

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06-06-2018, 07:17 PM	#7
crash test dummy Guest Posts: n/a	Re: 92 ezgo marathon time to test that old motor motor test WARNING you don't want to make a big spark anywhere near the battery. note : use 2 wrenches on motor studs to keep them from spinning
crash test dummy Guest Posts: n/a

06-06-2018, 08:13 PM	#8
Mooncarter Gone Insane Join Date: Oct 2016 Location: Richmond, VA Posts: 14,214	Re: 92 ezgo marathon Crash are you sure this 92 is a resistor cart?

06-06-2018, 08:19 PM	#9
crash test dummy Guest Posts: n/a	Re: 92 ezgo marathon yes sir .... controller carts were 94 up
crash test dummy Guest Posts: n/a

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