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Old 08-06-2018, 08:27 AM   #1
LetLuce1
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Default controller smoke

Hi, I have a 2005 Ezgo TXT PDS 36v golf cart. My controller is smoking and I get 4 green led flashes then 7 red led flashes. It smokes when I barely push on the pedal. The motor has not worked since the smoking started. Any ideas? Thanks for any help.
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Old 08-06-2018, 08:44 AM   #2
LukeL
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Default Re: controller smoke

You must have an Alltrax controller. Is your solenoid clicking?


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Old 08-06-2018, 09:42 AM   #3
orangeman6
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Default Re: controller smoke

Luke, the smoking means death, right?

OP, unfortunately, I think that thing is done.
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Old 08-06-2018, 11:03 AM   #4
LetLuce1
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Default Re: controller smoke

soleniod is clicking and it is a alltrax.
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Old 08-06-2018, 11:25 AM   #5
scottyb
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Default Re: controller smoke

The Alltrax has a 2 yr warranty
What is the manufacture date of this unit?
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Old 08-06-2018, 11:29 AM   #6
LetLuce1
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Default Re: controller smoke

2005
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Old 08-06-2018, 11:46 AM   #7
hyper1
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Default Re: controller smoke

maybe out of warranty by a few days....:)
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Old 08-06-2018, 11:47 AM   #8
BobBoyce
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Default Re: controller smoke

Quote:
Originally Posted by LetLuce1 View Post
2005
That controller is too young to smoke!

You'll need to send it back to Alltrax so they can pump some new smoke back into it.

Scottyb is the man that can help you, one way or the other.
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Old 08-06-2018, 11:51 AM   #9
kgsc
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Default Re: controller smoke

I don't think the op understood the date question. Cart is a 2005. LetLuce1 look on the controller itself for some markings. May need to put a mirror under it to read them
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Old 08-06-2018, 11:59 AM   #10
JohnnieB
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Default Re: controller smoke

Replace the smoked DCX controller with an XCT.

Check the motor first.
If it is a stock PDS motor:
A1 to A2 ought to be 0.3Ω to 1.0Ω
F1 to F2 ought to be 1.0Ω to 2.0Ω
A1 to F1 ought to be OPEN
A1 or F1 to case ought to be >5MegOhm.

When I exploded my stock PDS motor, the magic smoke escaped from the DCX controller also.
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