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Old 09-08-2018, 07:12 PM   #1
Opa54
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Question 92 Electric EZGO won’t go

I have a 36v series EZGO cart that won’t move. New batteries, solenoid, potentiometer, motor, and F-N-R switch. Potentiometer, motor and solenoid all check good. I used the process in the manual to check voltage at A1, A2, S1, S2, F-N-R, etc. and all check ok. I don’t understand why I have 37v with pedal down and 27v with pedal up. All looks good but won’t run. Help please!! Anyone have any ideas ???
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Old 09-08-2018, 07:21 PM   #2
scottyb
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Default Re: 92 Electric EZGO won’t go

Welcome to BGW - back to basics question.
Does the solenoid click when you try to go?
If no - do you get 36v between the 2 small solenoid posts when you try to go?
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Old 09-08-2018, 09:25 PM   #3
audiman33
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Default Re: 92 Electric EZGO won’t go

Interesting subbed


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Old 09-09-2018, 08:08 AM   #4
Opa54
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Default Re: 92 Electric EZGO won’t go

Yes, solenoid clicks. I have 0v with pedal up and 37v pedal down.
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Old 09-09-2018, 09:37 AM   #5
scottyb
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Default Re: 92 Electric EZGO won’t go

Do you have power to the controller pin #1 when the solenoid clicks?
Is there a consistent throttle signal 0-5000 ohms from the potentiometer ( to check disconnect pin #2&3 wires and plug the meter in these, then depress the pedal ( no power needed) if yes... put meter on DC voltage put test leads on controller B- and M-. the voltage should read same as the pack when the solenoid just clicks and should go down to zero when the pedal is depressed.
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Old 09-09-2018, 10:33 AM   #6
Opa54
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Default Re: 92 Electric EZGO won’t go

Key on and F-N-R in F. 37v between pin #1 and battery negative without touching pedal. Pressing pedal makes no change.
Potentiometer has correct reading.
Key on and F-N-R in F. 27v between B- and M-, 37v after click, no change when pedal is depressed.
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Old 09-09-2018, 10:47 AM   #7
scottyb
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Default Re: 92 Electric EZGO won’t go

Controller is bad
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Old 09-09-2018, 10:57 AM   #8
Opa54
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Smile Re: 92 Electric EZGO won’t go

Thanks for the diagnostic help!!! I will purchase a controller and let you know how it goes.
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Old 09-10-2018, 02:06 PM   #9
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Default Re: 92 Electric EZGO won’t go

...

Last edited by Opa54; 09-10-2018 at 02:19 PM.. Reason: Double posted.
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Old 09-10-2018, 02:14 PM   #10
Opa54
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Default Re: 92 Electric EZGO won’t go

I have ordered a new controller. Is there any way to check the wiring in and out of the potentiometer? A shop installed a new F-N-R switch with micro switches. They have the white/black wires switched going into the potentiometer. The white from C on MS 4 is connected to the black going into the potentiometer, and the black from NC to the white. Any to check before I connect my new controller???
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