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Old 10-09-2018, 06:34 PM   #1
70oldsracer
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Default can't find rear axle drain plug

I know I must seem like I'm not that bright with all the questions I've been asking, but trust me, I'm usually not this brain dead. 1995 medalist, series motor and I can't for the life of me find the drain/fill plug. I was going to change the fluid today, but I obviously didn't do it. Help!!
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Old 10-09-2018, 06:43 PM   #2
yurtle
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Default Re: can't find rear axle drain plug

Here are two Dana axle manuals. Not sure about Medalist carts. Basically, you just drop the pan. If you search, you will find recommendations about what type of fluid/oil to use. Some recommend the use of an additive.
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File Type: pdf ezgo_dana_rear_axle_diagram_ele_2_cyc.pdf (97.3 KB, 0 views)
File Type: pdf DANA AXLE, 1988-95, 28148G01.pdf (3.93 MB, 0 views)
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Old 10-09-2018, 07:05 PM   #3
70oldsracer
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Default Re: can't find rear axle drain plug

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Originally Posted by yurtle View Post
Here are two Dana axle manuals. Not sure about Medalist carts. Basically, you just drop the pan. If you search, you will find recommendations about what type of fluid/oil to use. Some recommend the use of an additive.
The first diagram shows the drain/fill plug in the rear axle cover. The diagram I was looking at shows it in the cover also and on the passenger side of the cart, but unfortunately, it's not there. My plan was to remove the cover and drain all the old fluid and then refill with 80/90 gear oil. Here are a few pics of my rear this way people don't think I'm nuts. Maybe I'm missing something. I guess I can always take the cover off and buy a cover with a drain/fill plug.
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File Type: jpg IMG_4416.jpg (39.7 KB, 0 views)
File Type: jpg IMG_4417.jpg (35.3 KB, 0 views)
File Type: jpg IMG_4418.jpg (39.9 KB, 0 views)
File Type: jpg IMG_4419.jpg (58.6 KB, 0 views)
File Type: jpg IMG_4420.jpg (58.6 KB, 0 views)
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Old 10-09-2018, 07:19 PM   #4
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Default Re: can't find rear axle drain plug

http://www.buggiesgonewild.com/elect...tml#post439247
Start at post #17.

Manual calls for 30wt motor oil. 80-90 gear oil is the same viscosity.
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Old 10-09-2018, 07:30 PM   #5
70oldsracer
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Default Re: can't find rear axle drain plug

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http://www.buggiesgonewild.com/elect...tml#post439247
Start at post #17.

Manual calls for 30wt motor oil. 80-90 gear oil is the same viscosity.
Thanks, and I just happen to have the 80-90 gear oil, that's why I'm using that, but I still can't find the drain/fill plug. Looks like I'll be buying a new cover.
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Old 10-09-2018, 07:31 PM   #6
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Default Re: can't find rear axle drain plug

Mine didn't have a plug, so I just dropped the pan.

I tried to upload 28081-G01.pdf, but it's too big. There used to be a link in the stickies.
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Old 10-09-2018, 07:32 PM   #7
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Default Re: can't find rear axle drain plug

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Originally Posted by 70oldsracer View Post
Thanks, and I just happen to have the 80-90 gear oil, that's why I'm using that, but I still can't find the drain/fill plug. Looks like I'll be buying a new cover.
Why??? Just drop the pan, don't kill it.
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Old 10-09-2018, 07:43 PM   #8
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Default Re: can't find rear axle drain plug

No plug. Drop the pan as shown in the link.

Note that the axle is tilted forward so not level with the ground. Put cart on jack stands with front of cart higher to level the pan. Much easier to reinstall the pan without spilling.
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Old 10-09-2018, 08:44 PM   #9
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Default Re: can't find rear axle drain plug

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Originally Posted by yurtle View Post
Why??? Just drop the pan, don't kill it.
Don't kill it? you lost me.
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Old 10-09-2018, 08:46 PM   #10
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Default Re: can't find rear axle drain plug

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Originally Posted by kernal View Post
No plug. Drop the pan as shown in the link.

Note that the axle is tilted forward so not level with the ground. Put cart on jack stands with front of cart higher to level the pan. Much easier to reinstall the pan without spilling.
No problem, that's what I'll do. 10 ounces of 30 weight non detergent, correct? I thought I read that the old carts used 80-90 wt gear oil and the newer carts were using the 30 wt motor oil.
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