Wiring a new Alltrax 4855 Cont for Ez-GO

Bowaddiction · 02-07-2010, 05:01 PM

I just bought a Alltrax AXE 4855 500 amp controller for a 2004 Ez-GO TXT FLeet cart non pds/dcs. I wired it all up and thought everything would be good but i have nothing. The LED light will not come on. I asked if it wired up just like the stock controller and that did not work so i looked at there wiring diagrams on Alltrax website and tried to wire it like them and i still have nothing. I have power to the controller but no LED, when i turn it on nothing. Can someone please help me out and wire this thing right.

LostHusker · 02-07-2010, 06:09 PM

Not sure what it is missing but I did a similar install so let's go over this:

A2 of motor to top center lug of FnR switch
A1 of motor to M- of controller
S2 of motor to Left lug of FnR switch
S1 of motor to Right lug of FnR switch

B+ of controller bottom center lug of Fnr switch
B+ of controller left lug of solenoid ( as you are looking at it mounted on controller)
B- to NEG of Battery Pack
B- to right small post of solenoid (same as above)

Pin 1 Key switch Red to left small post of solenoid
Red wire from of left small post of solenoid to ITS
Right larger post of solenoid to POS of battery pack

Diode should have silver band to left, as above between two smaller posts
Should have pre-charge resistor between two larger lugs of solenoid
Black wire from beeper to small right post of solenoid

Check your connections and let us know.

Mark

scottyb · 02-07-2010, 07:16 PM

Can you verify that you have 48v positive power to the #1 small terminal on the controller?

Bowaddiction · 02-07-2010, 09:16 PM

it is a 36 volt cart

Bowaddiction · 02-07-2010, 09:21 PM

I have the cart wired exactly how you have it but i have B+ to the right post of the solenoid as you look at it and i have the left post to the positive of the battery will that make a difference?

LostHusker · 02-07-2010, 10:07 PM

Quote:

Originally Posted by Bowaddiction

I have the cart wired exactly how you have it but i have B+ to the right post of the solenoid as you look at it and i have the left post to the positive of the battery will that make a difference?

I wired it like that on the cart I built, but talked with tech support from Alltrax and they told me that it does not matter...

LostHusker · 02-07-2010, 10:13 PM

Bow

Are you able to post a picture of the controller?

02-07-2010, 06:09 PM	#2
LostHusker Just one day at a time Join Date: Sep 2009 Location: South TX Posts: 8,650	Re: Wiring a new Alltrax 4855 Cont for Ez-GO Not sure what it is missing but I did a similar install so let's go over this: A2 of motor to top center lug of FnR switch A1 of motor to M- of controller S2 of motor to Left lug of FnR switch S1 of motor to Right lug of FnR switch B+ of controller bottom center lug of Fnr switch B+ of controller left lug of solenoid ( as you are looking at it mounted on controller) B- to NEG of Battery Pack B- to right small post of solenoid (same as above) Pin 1 Key switch Red to left small post of solenoid Red wire from of left small post of solenoid to ITS Right larger post of solenoid to POS of battery pack Diode should have silver band to left, as above between two smaller posts Should have pre-charge resistor between two larger lugs of solenoid Black wire from beeper to small right post of solenoid Check your connections and let us know. Mark

02-07-2010, 07:16 PM	#3
scottyb Happy Carting Join Date: Dec 2007 Location: Southern California Posts: 73,401	Re: Wiring a new Alltrax 4855 Cont for Ez-GO Can you verify that you have 48v positive power to the #1 small terminal on the controller?

02-07-2010, 09:16 PM	#4
Bowaddiction Not Yet Wild Join Date: Jan 2010 Location: Ohio Posts: 7	Re: Wiring a new Alltrax 4855 Cont for Ez-GO it is a 36 volt cart

02-07-2010, 09:21 PM	#5
Bowaddiction Not Yet Wild Join Date: Jan 2010 Location: Ohio Posts: 7	Re: Wiring a new Alltrax 4855 Cont for Ez-GO I have the cart wired exactly how you have it but i have B+ to the right post of the solenoid as you look at it and i have the left post to the positive of the battery will that make a difference?

02-07-2010, 10:13 PM	#7
LostHusker Just one day at a time Join Date: Sep 2009 Location: South TX Posts: 8,650	Re: Wiring a new Alltrax 4855 Cont for Ez-GO Bow Are you able to post a picture of the controller?

02-07-2010, 05:01 PM	#1
Bowaddiction Not Yet Wild Join Date: Jan 2010 Location: Ohio Posts: 7	Wiring a new Alltrax 4855 Cont for Ez-GO I just bought a Alltrax AXE 4855 500 amp controller for a 2004 Ez-GO TXT FLeet cart non pds/dcs. I wired it all up and thought everything would be good but i have nothing. The LED light will not come on. I asked if it wired up just like the stock controller and that did not work so i looked at there wiring diagrams on Alltrax website and tried to wire it like them and i still have nothing. I have power to the controller but no LED, when i turn it on nothing. Can someone please help me out and wire this thing right.

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