Had dealer replace brushes

jamnss · 03-01-2008, 06:13 PM

Ezgo dealer burnt brushes while testing batteries. They re-built motor and installed new brushes and now it runs slower. Any Ideas?
Thanks
Jamnss

roady89 · 03-01-2008, 06:32 PM

It should pick up a little speed after the brushes have had time to seat....but I don't see how in the heck they could have burnt the brushes testing the batteries.

jamnss · 03-01-2008, 06:59 PM

They held the brakes while pressing the gas and held it for a short period of time and motor started to smoke. Had a ticking sound after this happened. dealer said it was brushes.

They said it is how EZGO told them to test the batts.

gornoman · 03-01-2008, 07:19 PM

Find a new dealer.

Obviously they cannot afford a proper load tester, or simply do not want to spend the money to perform the service correctly.

BigBlockMan · 03-01-2008, 10:26 PM

I REALLY think you should post dealer name as a warning to others. Thats just not right.

scottyb · 03-02-2008, 10:37 AM

Quote:

Originally Posted by Tom@Dixie Sales

I REALLY think you should post dealer name as a warning to others. Thats just not right.

Yes. Post the dealers name! This reminds me of a post on BU where dealer told a customer to check his batteries by putting the cart up againt a wall and gas it while checking.....

overkill · 03-02-2008, 10:03 PM

What is the proper way to load test a 36v system?

BigBlockMan · 03-03-2008, 11:33 PM

Well somebodys got to say it. WE USE A LOAD TESTER. (No its not a rope and a tree)

scottyb · 03-04-2008, 09:48 AM

And....Somebody has to do this...Start here:

http://search.harborfreight.com/cpis...ster&Submit=Go

But, I did kinda like the rope and tree picture I was getting.....Is that an Arkansas load tester?

Rope break battery test results as follows
1/4 rope holds cart = you need all new batteries, $800 please
1/4 rope breaks but, 3/8 rope holds cart = batteries ok come back everyday for retest until you need new batteries, motor, or sumptin'
3/8 rope breaks = excellent condition, give ya $200 for it

overkill · 03-04-2008, 10:11 AM

Thanks for your overly helpful and hilarious comments. Yall should be comedians. I was wondering how u load test the entire system as a whole not 1 battery at a time. Thanks for your help. I know it sounded like a East Texas Question but I am new to the carts and I have to take baby steps to grasp the whole 36v setup.

03-01-2008, 06:13 PM	#1
jamnss Not Yet Wild Join Date: Mar 2008 Location: Wetumpka, Al Posts: 2	Had dealer replace brushes Ezgo dealer burnt brushes while testing batteries. They re-built motor and installed new brushes and now it runs slower. Any Ideas? Thanks Jamnss

03-01-2008, 06:32 PM	#2
roady89 GhEtTo PrAnKsTeR Join Date: Jun 2007 Location: Kaufman, Texas Posts: 3,098	Re: Had dealer replace brushes It should pick up a little speed after the brushes have had time to seat....but I don't see how in the heck they could have burnt the brushes testing the batteries.
	Golf Cars \| Lifted Golf Carts \| Electric Golf Carts Custom EZGO \| B&S V-Twin \| All Sports Long Travel Lift \| 8:1 Gears \| 22" Titan AT489's \| \| \| \| \| \| \|

03-01-2008, 06:59 PM	#3
jamnss Not Yet Wild Join Date: Mar 2008 Location: Wetumpka, Al Posts: 2	Re: Had dealer replace brushes They held the brakes while pressing the gas and held it for a short period of time and motor started to smoke. Had a ticking sound after this happened. dealer said it was brushes.They said it is how EZGO told them to test the batts.

03-01-2008, 07:19 PM	#4
gornoman Two Cheeks Sliding Join Date: Jan 2007 Location: Suburban Chicago Posts: 1,946	Re: Had dealer replace brushes Find a new dealer. Obviously they cannot afford a proper load tester, or simply do not want to spend the money to perform the service correctly.

03-01-2008, 10:26 PM	#5
BigBlockMan Gone Wild Join Date: Feb 2007 Location: Southwest Georgia Posts: 213	Re: Had dealer replace brushes I REALLY think you should post dealer name as a warning to others. Thats just not right.

03-02-2008, 10:03 PM	#7
overkill Not Yet Wild Join Date: Feb 2008 Posts: 11	Re: Had dealer replace brushes What is the proper way to load test a 36v system?
overkill Not Yet Wild Join Date: Feb 2008 Posts: 11

03-03-2008, 11:33 PM	#8
BigBlockMan Gone Wild Join Date: Feb 2007 Location: Southwest Georgia Posts: 213	Re: Had dealer replace brushes Well somebodys got to say it. WE USE A LOAD TESTER. (No its not a rope and a tree)

03-04-2008, 09:48 AM	#9
scottyb lug nutz Join Date: Dec 2007 Location: So Cal Posts: 4,979	Re: Had dealer replace brushes And....Somebody has to do this...Start here: http://search.harborfreight.com/cpis...ster&Submit=Go But, I did kinda like the rope and tree picture I was getting.....Is that an Arkansas load tester? Rope break battery test results as follows 1/4 rope holds cart = you need all new batteries, $800 please 1/4 rope breaks but, 3/8 rope holds cart = batteries ok come back everyday for retest until you need new batteries, motor, or sumptin' 3/8 rope breaks = excellent condition, give ya $200 for it

03-04-2008, 10:11 AM	#10
overkill Not Yet Wild Join Date: Feb 2008 Posts: 11	Re: Had dealer replace brushes Thanks for your overly helpful and hilarious comments. Yall should be comedians. I was wondering how u load test the entire system as a whole not 1 battery at a time. Thanks for your help. I know it sounded like a East Texas Question but I am new to the carts and I have to take baby steps to grasp the whole 36v setup.
overkill Not Yet Wild Join Date: Feb 2008 Posts: 11

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