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Unread 07-01-2011, 09:17 PM   #1
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Default solid state 1992 1204 controller

just took apart and rewired cart(still on trailer), also took apart f/r switch and cleaned, now forward goes reverse and reverse goes forward, any one have exploded view of f/r switch so i can see what i did worng, also maybe need to sticky a wiring diagram for this cart because the one i found was on a competitors site
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Unread 07-01-2011, 10:08 PM   #2
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Default Re: solid state 1992 1204 controller

Did you figure out you need to swap your F&R cables at the 9 o'clock with your 3 o'clock location or the motor S1 with S2 to swap Forward with reverse?
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Unread 07-01-2011, 10:31 PM   #3
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Default Re: solid state 1992 1204 controller

will swap the s1 and s2 cables in the morning, it is still sluggish and have to rock the cart in f/r to get going... any other thoughts?
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Unread 07-01-2011, 10:47 PM   #4
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Default Re: solid state 1992 1204 controller

motor brushes?
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Unread 07-01-2011, 10:59 PM   #5
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Default Re: solid state 1992 1204 controller

studs are tight, havent got that far in to it yet, thats where i stopped before i brought it from work to the house
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Unread 07-02-2011, 09:22 AM   #6
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Default Re: solid state 1992 1204 controller

will any brushes work? probably not, stock motor i assume
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Unread 07-02-2011, 10:33 AM   #7
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Default Re: solid state 1992 1204 controller

Quote:
Originally Posted by tg022474@aol.com View Post
will any brushes work? probably not, stock motor i assume


no not just any will work...................................
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Unread 07-02-2011, 05:51 PM   #8
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Default Re: solid state 1992 1204 controller

after switching s1 and s2 cables, now its going in correct direction just no torque! brushes and maybe a cable upgrade to 4 gauge. will check brushes shortly, is there a way to check them with out pulling the motor? maybe a dumb question
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Unread 07-02-2011, 06:58 PM   #9
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Default Re: solid state 1992 1204 controller

the more i drive the better it gets, not sure what is going on,
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Unread 07-02-2011, 07:59 PM   #10
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Default Re: solid state 1992 1204 controller

Is the cart rolling freely... can you push it with one hand on flat ground?
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