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Old 07-03-2008, 10:12 AM   #41
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

Wait....we aint done yet.

Edit* Wrong controller. 1266


And heres a

pds wiring diagram

if you need it.

PDS wiring diagram

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Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 07-03-2008, 10:16 AM   #42
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

I checked the 2 wires on the solenoid and the are tight
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Old 07-03-2008, 10:19 AM   #43
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

Jump the 2 large terminals on the solenoid now and try it. Make sure you have the reed switch bypassed when you do this.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 07-03-2008, 11:20 AM   #44
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

I lifted the rear of the cart up. Then I junped the solenoid and the cart rear wheels moved they jerked a little when I first did it but I held the pedal to the floor and they moved good. I put it in reverse and they would not move. Is it the solenoid?
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Old 07-03-2008, 11:22 AM   #45
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

We are getting somewhere now!!!!!!! Do you have throttle control or does it just go wide open? Good news is I think your controller is OK!

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 07-03-2008, 11:26 AM   #46
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

Check the Blue and the yellow wires on the solenoid. Make sure when you push the pedal those wires are getting output......Those 2 wires activate the solenoid. Blue is negative and yellow is positive.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 07-03-2008, 12:01 PM   #47
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

I just checked that they have 37.2 volts each but when you push the pedal down the voltage is not dropping. The solenoid is good. The controller is what tells the solenoid when to click. The controller is not doing it's job. The driver in the controller is not telling the solenoid when to turn on. I think I need a controller now. Is that right?
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Old 07-03-2008, 12:04 PM   #48
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

The voltage is not supposed to drop on those 2 wires...if they did the solenoid would not stay activated. If you have power on those 2 wires the controller IS telling the solenoid to activate. So far it "looks" like the controller is good.....if you try what I asked we can maybe rule out some other things.

If your getting power to those 2 wires and the solenoid is not activating(clicking) the solenoid is bad.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 07-03-2008, 12:45 PM   #49
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

The controller will only display the most recent code. You could have other codes in there. Yes, according to the ezgo manual 3:1 is solenoid driver failure. Check wiring for damage or replace controller. Which also happens to be the last code it spit out. During all your test's that code could have been thrown.

You said the rear wheels moved when you jumped the 2 large terminals. If you have throttle and the wheels are spinning the controller should be good. If the controller was bad it would not move at all. You also said the 2 wires going to the solenoid had power when you pushed the pedal but the solenoid won't click. That leads me to think you have a bad solenoid or your wiring is screwed up. Being as everything worked BEFORE you tried to install the lights.....who knows....so far we know the reed switch was blown, no telling what else was blown. I really don't think the PDS controller is bad but you can go ahead and throw parts at it if you want. If what you have told us so far is correct I KNOW the solenoid is bad.


Good Luck!

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
roady89 is offline   Reply With Quote
Old 07-03-2008, 03:13 PM   #50
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Default Re: need Help 2002 ezgo 36 volt pds golf cart

The wires on the solenoid have power before pushing the pedal and when you push the pedal it does not change the voltage to the wires. tell me more I hope we can get this figured out and I hope it's not the controller.
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