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Old 02-08-2013, 07:07 AM   #1
as350pilot
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Default Anyone have a wiring diagram for curtis 400amp HD?

I am in need of a wiring diagram for a Curtis 400amp HD controller?
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Old 02-08-2013, 08:37 AM   #2
JohnnieB
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

Maybe. Which one?

Series or Sepex?

36V or 48V?

0-5K or ITS?

Wiring diagram of the controller or for the cart the controller is installed in?
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Old 02-08-2013, 01:35 PM   #3
as350pilot
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

Sorry, it's off a 2001 TXT Freedom.

36v Series with ITS.
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Old 02-09-2013, 06:31 AM   #4
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

I don't have a manual for a 36V - Series - TXT with a 400A Curtis controller, but my guess is that it is a 1205-117 (aka ESCII-HD)
http://www.shopezgo.com/products/Con...roduct_id=1913
FSIP (BGW Sponsor) Sells a Reman unit for about 1/3 of that price.
http://fsip.workxpress.com/page/link...2e19a4e1&wxm=1

The attached schematic is for a 48V set-up, but a 36V should be the same except for the number of batteries and the model number of the controller.
(48V is a 1205-112 and a 36V is a 1205-117)

The attached block diagram is for a 1204/1205 controller and shows a 0-5K throttle input instead of an ITS, but the rest would be the same.

I don't have actual schematics of the innards for any controllers and haven't been able to find any on-line yet.

Hope this helps.
Attached Images
File Type: jpg TE5 and Shuttle HD series.JPG (67.5 KB, 0 views)
File Type: jpg Curtis 1204 block diagram.JPG (55.5 KB, 0 views)
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Old 02-10-2013, 05:08 PM   #5
as350pilot
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

Thanks Johnnieb..

In this diagram below, why am I not seeing anything going to the solenoid? Just the small wires, which I have figured out. I see no connections from the controller to solenoid or direction selector...
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Old 02-10-2013, 08:26 PM   #6
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

I put a Curtis 1205 controller in my old CC this past Fall, used the diagrams from the Curtis web site to wire the entire cart. IE: I started with no wires at all.
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Old 02-11-2013, 07:11 AM   #7
as350pilot
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

In this diagram below, can someone identify the blue wire?

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Old 02-11-2013, 07:57 AM   #8
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

The blue wire is from the battery +, it might or might not have a fuse between it and the battery. There is a "precharge" resistor between the 2 large terminals, it's (IIRC) 250K ohms, 5 or 10 watt.
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Old 02-11-2013, 08:27 AM   #9
as350pilot
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Default Re: Anyone have a wiring diagram for curtis 400amp HD?

Thank you so much. I was having a serious brain lock up....
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