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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Unread 06-14-2014, 10:25 PM   #1
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Default 2003 will not move

I have a 2003 ezgo that will not move batteries are full charged solenoid clicks and reverse beeper works
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Unread 06-15-2014, 09:42 AM   #2
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Default Re: 2003 will not move

Welcome to BGW!

Is it a Series Drive or PDS?
If it has a Run/Tow switch on the controller cover and the F/R selector is a rocker switch on the dash, it is a PDS.
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Unread 06-15-2014, 10:15 AM   #3
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Default Re: 2003 will not move

It does not have switch on dash Or switch on controller
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Unread 06-15-2014, 10:28 AM   #4
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Default Re: 2003 will not move

Okay, you've got a series cart (series wound motor).

The solenoid clicks, so the problem is in the high current circuit.

Lift the rear wheels off the ground and put on jackstands so the half ton cart doesn't take off unexpectedly and run over someone or something.

Connect your DVM between the controller's B- and M- terminals.
Press pedal just far enough for the solenoid to click.
You should measure FULL battery pack voltage.

If not, use the attached schematic with the high current circuit highlighted to find the missing voltage.
(Current path show with F/R in F)
Attached Images
File Type: jpg Wiring Diagram - Series- Hi-Current traced.JPG (59.3 KB, 0 views)
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Unread 06-15-2014, 10:36 AM   #5
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Default Re: 2003 will not move

Thanks will do. May be a day or two before I can get back to it but I will check it out
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Unread 06-22-2014, 07:14 PM   #6
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Default Re: 2003 will not move

Finally got back on this cart when I touched my meter across B- and m- I read 37 volts and cart started working ran for about an hour and stopped again same symptoms as before
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Unread 06-22-2014, 07:27 PM   #7
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Default Re: 2003 will not move

Repeat test in Post #4 above.
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Unread 07-11-2014, 06:32 PM   #8
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Default Re: 2003 will not move

Cart stopped again each time I connect my volt meter between m- and b- it reads full voltage and cart starts working again as I depress accelator voltage decreases with speed increase
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Unread 07-11-2014, 07:39 PM   #9
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Default

Check the connection in the 4 pin molex connector that connects the ITS to the controller. A bad connection there could cause this.
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Unread 07-11-2014, 09:19 PM   #10
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Default Re: 2003 will not move

Connections appear to be tight and very clean
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