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Unread 08-26-2014, 11:21 AM   #1
Not Yet Wild
 
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Default cart no go with solenoid click

I have a 99 ezgo non dcs I believe. Doesn't have tow run switch and has a fwd lever. Battery voltage is 38.9 volts. When pedal depressed solenoid clicks but doesn't move. I have looked all over for bad wires. It all looks ok. Do Yall think I have a bad controller? Controller number is 25864G05
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Unread 08-26-2014, 11:26 AM   #2
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Default Re: cart no go with solenoid click

What were you doing last time cart ran or when it quit?
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Unread 08-26-2014, 11:34 AM   #3
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Default Re: cart no go with solenoid click

Controller output can be checked with a meter between B- and M-. Reading should match the battery pack when the solenoid clicks and decrease as the pedal is pressed down.
If the controller is putting out then the current is not making to the motor (assuming motor is good) F&R is a likely suspect. Inspect for signs of heat.
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Unread 08-26-2014, 11:36 AM   #4
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Default Re: cart no go with solenoid click

Thanks I'll check that out this afternoon. Was riding it and it just quit going.
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Unread 08-26-2014, 11:40 AM   #5
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Default Re: cart no go with solenoid click

I made a mistake in my original post. The year is a 99 model not a 94. Sorry yall
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Unread 08-26-2014, 01:01 PM   #6
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Default Re: cart no go with solenoid click

Assuming Series drive, not DCS, the F&R & controller test will be the same for 94-99
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Unread 08-26-2014, 02:17 PM   #7
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Default Re: cart no go with solenoid click

check out my post, Solenoid clicks, no go. My be some useful info for you. I was going to give up too soon and Radioman and Johnny pointed me in the right direction.

Side note.
How do you add a thread title so you can click on it to go to it?
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Unread 08-26-2014, 02:28 PM   #8
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Default Re: cart no go with solenoid click

Quote:
Originally Posted by sowilliams View Post
check out my post, Solenoid clicks, no go. My be some useful info for you. I was going to give up too soon and Radioman and Johnny pointed me in the right direction.

Side note.
How do you add a thread title so you can click on it to go to it?
You found a bad wire/connection in the B-?
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Unread 08-26-2014, 02:56 PM   #9
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Default Re: cart no go with solenoid click

Quote:
Originally Posted by sowilliams View Post
check out my post, Solenoid clicks, no go. My be some useful info for you. I was going to give up too soon and Radioman and Johnny pointed me in the right direction.

Side note.
How do you add a thread title so you can click on it to go to it?
The easiest way to make a link is to go to the target page and copy the address bar then paste it here like this > http://www.cartsunlimited.net/
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Unread 08-26-2014, 03:35 PM   #10
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Default Re: cart no go with solenoid click

Quote:
Originally Posted by radioman View Post
You found a bad wire/connection in the B-?
No, I found, thanks to Radioman, that I had leakage (also learned what leakage was from Radioman) on the wires going from the ITS to the controller. I had cut the plug off this wire and connected with butt end connectors which was all in conduit. Water had gotten around these connectors allowing voltage to leak from on wire to another. This caused my controller to think funny things were going on with my ITS.
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