|
Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV. |
|
Thread Tools | Display Modes |
08-31-2014, 10:31 PM | #1 |
Getting Wild
Join Date: Dec 2010
Posts: 124
|
New D&D motor won't fit, and ideas on a modification to help?
I ordered a new D&D motor and went to install on my cart and it won't fit. The "windings" on the motor shaft by the yolk are flush and actually slightly protruding past the end it the motor. When I bolt it up the "windings" make contact with the face of the differential face around the yolk. The old motor was recessed about 3/4-1" from the end of the motor that bolts to the housing. I hope this paints a pic if my problem.
I have emailed the D&D rep Eric with my dilemma. Waiting for a reply but prob won't hear until Tues. I am worried if they have another option in the same size motor that they won't take this one back because it has been mounted and a little scratched up from the install. "If" they don't return or don't have another option here was my thought. I have the equipment to try and modify the current motor. I have other old motors at my shop. I am thinking about cutting about 1/2-3/4" of the housing off an old motor and welding it to the current motor. Then sanding it smooth and Repainting. Can these housings be welded with a mig and will it damage the motor? I am hoping for a better option but not sure there will be one yet. If anyone else has an idea or experience I'm all ears. Also this is not a regular rear axle. It is an independent suspension differential. It is basically a flat surface with the yoke coming out and a raised ring the is about 1/8" tall and fits just inside the motor housing. |
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
08-31-2014, 11:12 PM | #2 |
......................
Join Date: Apr 2009
Location: FT Lauderdale FL.
Posts: 16,416
|
Re: New D&D motor won't fit, and ideas on a modification to help?
KactusKiller I'm going to act like you didn't post that step away from the motor, and put the tools down tell us what cart your talking about, what motor did you order? what drive system your cart is. And post some pics of the motor, and we can help figure out your problem
|
08-31-2014, 11:37 PM | #3 |
Getting Wild
Join Date: Dec 2010
Posts: 124
|
Re: New D&D motor won't fit, and ideas on a modification to help?
Lol, I know it sounds bad.
It is a Titan utv. I needed a better motor on because the original motor was getting hot I sent it to plum quick. That motor started smoking heavily after one time out. D&D set me up with a great motor that should do the trick. But know I have run into this problem, it won't work but has already been installed and prob not returnable without a major return charge. I just need a spacer of about 1/4-1/2". If I am stuck with the motor I have to find a way to make it work. It is a sepex system, and the motor is a D&D ES-132-68 48 volt 8.0 hp 16.5 hp peak based upon 500 amp controller |
08-31-2014, 11:55 PM | #4 |
......................
Join Date: Apr 2009
Location: FT Lauderdale FL.
Posts: 16,416
|
Re: New D&D motor won't fit, and ideas on a modification to help?
So this motor didn't come out of the Titan utv?
|
08-31-2014, 11:56 PM | #5 |
Gone Mad
Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
|
Re: New D&D motor won't fit, and ideas on a modification to help?
My concern with a spacer would be the coupler between the motor rotor and the differential input. Adding a spacer would loosen this up, and a motor has only one bearing. The "other" motor bearing is in the rear end.
Can you simply "insulate" the stator windings, or are they physically preventing installation? |
08-31-2014, 11:57 PM | #6 |
Getting Wild
Join Date: Dec 2010
Posts: 124
|
Re: New D&D motor won't fit, and ideas on a modification to help?
No it had a motor already, I am upgrading to a new motor. The new motor will not fit. I am on my phone and can't get tapatalk to post a picture for some reason since the upgrade.
The motor fits and I had it all bolted up l. That's when I realized that it was rubbing on the housing. |
09-01-2014, 12:12 AM | #7 |
Gone Mad
Join Date: Oct 2009
Location: Buford, GA
Posts: 8,988
|
Re: New D&D motor won't fit, and ideas on a modification to help?
Can you take a picture with your phone and plug it into a computer? That may allow you to post it.
|
09-01-2014, 12:12 AM | #8 |
......................
Join Date: Apr 2009
Location: FT Lauderdale FL.
Posts: 16,416
|
Re: New D&D motor won't fit, and ideas on a modification to help?
Are you sure the armature didn't slide out of the bearing on the end of the motor where the brushes are, what is the markings on the motor, A1 - A2 ??
|
09-01-2014, 12:16 AM | #9 |
Getting Wild
Join Date: Dec 2010
Posts: 124
|
Re: New D&D motor won't fit, and ideas on a modification to help?
It's a sepex with speed censor
A1 A2 F1- F2 I'm not sure on the armiture but I don't think it slide out but I will check. The windings a are actually touching. |
09-01-2014, 12:34 AM | #10 |
......................
Join Date: Apr 2009
Location: FT Lauderdale FL.
Posts: 16,416
|
Re: New D&D motor won't fit, and ideas on a modification to help?
Ok your good on the sepex . not sure whats going on, but i think pics are the only thing that's going to help figure out what's up
|
|
|
Similar Threads | ||||
Thread | Forum | |||
Best Modification ever? | Lifted Golf Carts | |||
Need to secure new motor mounts, any ideas? | Gas EZGO | |||
Snowmobile motor ideas | Big Block Talk! | |||
Upgrade Motor And Controller Ideas | Electric EZGO | |||
New modification | Design Center |