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Electric golf carts Harley Davidson, Melex, Pargo, Taylor-Dunn and other Misc. Carts.



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Unread 11-16-2018, 10:33 AM   #21
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Default Re: bad boy buggy clicking sounds

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Originally Posted by Andrewk35 View Post
No I don’t. Let me know your email and I’ll send it to you. I’ll also try to post it on this forum if I can figure out how to.
Andrewk35..........please send or post wiring diagram mentioned in your Jul 24th post...purchased a 2008 BBB for hunting.........thanks in advance
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Unread 11-16-2018, 10:36 AM   #22
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Default Re: bad boy buggy clicking sounds

Check my post on 11/05. It should be on there.
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Unread 11-16-2018, 09:21 PM   #23
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Got It!!!!
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Unread 11-17-2018, 11:58 AM   #24
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Default Re: bad boy buggy clicking sounds

I appreciate you posting the wiring diagram. Mines a 2013 Recoil. Runs great for 3 or 4 miles. Might be a coincidence but I've ran through some water and the cart goes in to limp mode.
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Unread 11-17-2018, 10:47 PM   #25
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Default Re: bad boy buggy clicking sounds

I have finally realized that 1.) the batteries I originally bought were not strong enough. The ones I bought new were only 215 amp hours and the ones that came off of it were 245 amp hours so I think I wasn’t getting enough amps. And 2.) my front motor wasn’t getting enough power. Tracked it down to the controller being that it is only putting out 22 volts and should be putting out 48. So now I got to find a replacement controller but the one that I have (Sevcon Millipak 633T45312) supposedly has been discontinued. Any suggestions?
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Unread 11-17-2018, 10:51 PM   #26
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Default Re: bad boy buggy clicking sounds

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Originally Posted by nickdalzell1 View Post
BBB actually hangs up after putting us on hold. Hunting forums all across the web hate these things. They change things every year or more than once per year. We swore off even taking them in to repair because 1) the company refuses to supply technical info aka service manuals, you can't find them online, 2) parts that you can get are prohibitively expensive, the last one we successfully repaired ended up costing the guy $1500 for one of the controllers plus accelerator upgrade. He wasn't happy.

Many fail and run on one of the motors when they did roll in. We actually suggested them living with 2WD as it had plenty of torque either way, not like you'd actually notice the loss of the 2nd motor (at least I didn't) but we got looks like we landed from Mars at the mere suggestion.
Can you tell me how to use it with 2WD only because as soon as one motor is out he other one over heats like it has too much power going to the one motor.
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Unread 11-18-2018, 06:37 PM   #27
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Default Re: bad boy buggy clicking sounds

I would remove the main power cables that go to the controller, and remove the cables from the controller to motor if possible.

What motors are on the thing?
Overheating can be several things but normally it’s because the motor is under too much load, or because Its being operated too slow. Electric motors draw the most amps at 0 speed, and amp draw decreases as the motor turns faster.

There is a big difference between a motor designed to make torque at low speed, and one designed to run at high speed. A high speed motor will overheat in no time if it’s driven at low speed or put under excessive load, such as trying to turn larger tires than stock size or hilly/ steep terrain.
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Unread 12-14-2018, 11:14 PM   #28
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Default Re: bad boy buggy clicking sounds

The motor on the bad boy buggy is an Advanced Motors and Drives 48 volt motor. The front controller is jacked and when I try to use the back motor only it gets extremely hot. However I may try to unhook all the wires to the front controller to include the ones coming from the sylenoid.
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Unread 02-04-2019, 07:58 PM   #29
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Default Re: bad boy buggy clicking sounds

Is there anyway you could send me the wire diagram? I just purchased a 07 BBB 4x4 and Iím not sure what wires go where.
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