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Old 04-18-2015, 12:25 AM   #1
gleathem
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Default Yamaha G22 48v wont run

I have a Yamaha 2002 G22 48v. I cant get it to move. The Controller was burned and the housing melted. I have taken the controller apart and cleaned the pc boards. I do not find any burned components on the boards. However the rectifiers on one side look toasted. I have ordered the rectifiers and will replace once received. I do want to check the other parts. I am looking for and easy way to test the motor and hopefully find a schematic for the cart. I have replaced the solenoid and not sure it is wired right. I have 50v on either side of the solenoid...even with the key off. Any help or direction you could provide, would be appreciated.
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Old 04-18-2015, 06:52 AM   #2
Dave in VA
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Default Re: Yamaha G22 48v wont run

Quote:
Originally Posted by gleathem View Post
I have a Yamaha 2002 G22 48v. I cant get it to move. The Controller was burned and the housing melted. I have taken the controller apart and cleaned the pc boards. I do not find any burned components on the boards. However the rectifiers on one side look toasted. I have ordered the rectifiers and will replace once received. I do want to check the other parts. I am looking for and easy way to test the motor and hopefully find a schematic for the cart. I have replaced the solenoid and not sure it is wired right. I have 50v on either side of the solenoid...even with the key off. Any help or direction you could provide, would be appreciated.
If the controller is burned, melted and toasted, I'm not sure how repairable it is. Here's the schematic. Good luck with your project.

http://www.cunninghamgolfcar.com/ima...aha%20G22E.pdf

If you have a 2002, that's a very early model G22 and may be similar to a 48v G19. My 2002 gas G22 has some G16 stuff on it, that was different in the 2003 and up models.

http://www.cunninghamgolfcar.com/ima...aha%20G19E.pdf
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Old 04-18-2015, 02:13 PM   #3
gleathem
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Default Re: Yamaha G22 48v wont run

Thank-you for the schematics.
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