lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Yamaha
Electric Yamaha Electric Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



Post New Thread  Reply
 
Thread Tools Display Modes
Old 09-12-2018, 09:17 AM   #1
UncleJerm76
Gone Wild
 
UncleJerm76's Avatar
Club Car
 
Join Date: Jul 2012
Location: Central FL
Posts: 1,195
Question Restoring 1992 Yami G9 36v back to factory spec

I’m a Club Car DS guy - I could wire one of those “back to stock” with my eyes closed. But there seems to also be a lot more documentation available for the DS model. Anyway, a few of us local guys are all chipping in to help a new widow rebuild the family golf cart – a 1992 Yamaha G9 36v toaster cart.

As of right now, nothing under the seat is fastened down – Batteries, wires, even the solenoid is just lying there unbolted. Riding the grand kids around on the property and one day solenoid bounced around until it shorted out on something and the cart sat for a while. FF to present day...

I am very familiar with the way these “toaster” carts (aka resistor carts) work, having rewired my own DS toaster cart back in the day. Simply wiring everything up just to “work” I can do no problem - but my goal with this G9 is wiring it back to stock/factory spec and I’m having a difficult time finding diagrams that shows the location of where things were routed as they came off the assembly line.

For example, where does the solenoid mount from the factory?, where are the wires routed?, what is the proper wire color of each wire? …those are just a few of things that I’m looking for. Every wiring diagram I’ve been able to google thus far only shows me how things are hooked up electrically. Any help, links, pictures, documentation would be greatly appreciated – as long as they are as they were stock.
UncleJerm76 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 09-12-2018, 09:28 AM   #2
LukeL
Gone Wild
 
LukeL's Avatar
Club Car
 
Join Date: Jun 2017
Location: Savannah, GA
Posts: 6,539
Default Re: Restoring 1992 Yami G9 36v back to factory spec

I have an electric G2 toaster cart I could take pictures of if you need. The solenoid mounts in the back under a plastic cover. Yours might be a G2 also. Many G9’s (not all of them) were controller carts.

Mine is completely stock.


Club Car DS driver’s club #59
LukeL is online now   Reply With Quote
Old 09-12-2018, 11:34 AM   #3
UncleJerm76
Gone Wild
 
UncleJerm76's Avatar
Club Car
 
Join Date: Jul 2012
Location: Central FL
Posts: 1,195
Default Re: Restoring 1992 Yami G9 36v back to factory spec

Cool thanks for the offer Luke, I would appreciate any pics you can provide, especially those of where the solenoid is mounted and how the wiring is routed from the key switch back, as well as the wire colors. Currently almost all the wires are red which cant be right?

I'm pretty sure its a G9, based on the serial number but I did notice a lot of the G2's are cross referenced with the G9 also, so I'm not aware of the differences between the two - or if those differences matter in restoring the wiring back to factory spec for a G9.
UncleJerm76 is offline   Reply With Quote
Old 09-12-2018, 11:35 AM   #4
LukeL
Gone Wild
 
LukeL's Avatar
Club Car
 
Join Date: Jun 2017
Location: Savannah, GA
Posts: 6,539
Default Re: Restoring 1992 Yami G9 36v back to factory spec



Solenoid is in the black cover. If you need me to open it up let me know.


Club Car DS driver’s club #59
LukeL is online now   Reply With Quote
Old 09-12-2018, 11:38 AM   #5
LukeL
Gone Wild
 
LukeL's Avatar
Club Car
 
Join Date: Jun 2017
Location: Savannah, GA
Posts: 6,539
Default Re: Restoring 1992 Yami G9 36v back to factory spec

I can get more pics after lunch[emoji106][emoji2532]


Club Car DS driver’s club #59
LukeL is online now   Reply With Quote
Old 09-12-2018, 05:26 PM   #6
UncleJerm76
Gone Wild
 
UncleJerm76's Avatar
Club Car
 
Join Date: Jul 2012
Location: Central FL
Posts: 1,195
Default Re: Restoring 1992 Yami G9 36v back to factory spec

I think that will do for now, thank you sir


Sent from my iPhone using Tapatalk
UncleJerm76 is offline   Reply With Quote
Old 09-14-2018, 07:43 AM   #7
UncleJerm76
Gone Wild
 
UncleJerm76's Avatar
Club Car
 
Join Date: Jul 2012
Location: Central FL
Posts: 1,195
Default Re: Restoring 1992 Yami G9 36v back to factory spec

How are the small wires from the ignition switch routed? Are they in wire loom or taped


Sent from my iPhone using Tapatalk
UncleJerm76 is offline   Reply With Quote
Old 09-14-2018, 07:49 AM   #8
LukeL
Gone Wild
 
LukeL's Avatar
Club Car
 
Join Date: Jun 2017
Location: Savannah, GA
Posts: 6,539
Default Re: Restoring 1992 Yami G9 36v back to factory spec

Mine are in wire loom


Club Car DS driver’s club #59
LukeL is online now   Reply With Quote
Old 09-14-2018, 09:07 AM   #9
UncleJerm76
Gone Wild
 
UncleJerm76's Avatar
Club Car
 
Join Date: Jul 2012
Location: Central FL
Posts: 1,195
Default Re: Restoring 1992 Yami G9 36v back to factory spec

Ok thanks.

In your pic I don’t see any battery hold downs, they are missing in this one and I’m having a difficult time seeing what they look like.


Sent from my iPhone using Tapatalk
UncleJerm76 is offline   Reply With Quote
Old 09-15-2018, 11:30 AM   #10
smallblock450sl
Sometime's............
 
smallblock450sl's Avatar
Yamaha
 
Join Date: Oct 2007
Location: Tacoma Washington
Posts: 11,868
Default Re: Restoring 1992 Yami G9 36v back to factory spec

Go to www.yamahagolfcar.com Go to "owners". Select "owners manual" from the drop link. Select 1990. Select "golf car" from the drop link. Select G2 electric from the drop link and download the owners manual. at the end it will show the battery configuration/ hold downs and a wiring diagram. Hope that helps.

Last edited by smallblock450sl; 09-15-2018 at 11:38 AM.. Reason: didn't work
smallblock450sl is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Electric Yamaha


Thread Tools
Display Modes


Similar Threads
Thread Forum
1999 ezgo factory back seat Electric EZGO
factory bulb options for 1992 carryall Gas Club Car
Restoring a 1992 EZGO Marathon Gas EZGO
Need help to adjust governor rod to factory spec 1991 CC Gas Club Car
WTB factory ezgo seat back Golf Carts and Parts


All times are GMT -5. The time now is 06:48 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.