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Old 11-17-2009, 08:03 PM   #1
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Default NAVITAS TSE1000 Controller -Exposed

NAVITAS TSE1000 - DSE1000 Controller



Had to repair my 48 volt, 1000 amp Navitas. Not sure what happened. The controller was "gifted" to me and the condition was unknown. Made all the connections and the controller would not boot or run diagnostics. It was going to cost $600 to rebuild the controller. I did it for free. Couple of resistors were fried, a cap and a burnt trace. I replaced all those components and hooked here back up and she's good to do. I ran the diagnostics and it showed good. (that doesn't always mean its good though)

This is a Model DSE1000-48

Same as TSE1000 excpet for software I believe. Its an OEM

BADBOY Controller


DSE1000 BADBOY Controller

TSE1000 Navitas Controller

Navitas Tse 1000 amp controller


Burnt spot on the aluminum controller housing.
COPY ME!!

I just noticed The date on the camera isn't the correct date.

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Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-17-2009, 08:07 PM   #2
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Default Re: NAVITAS TSE1000 Controller -Exposed

Very cool, roady! I would guess that isn't a water tight unit, right?
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Old 11-17-2009, 08:13 PM   #3
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Default Re: NAVITAS TSE1000 Controller -Exposed

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Originally Posted by gornoman View Post
Very cool, roady! I would guess that isn't a water tight unit, right?

It WAS before I took it apart. It took a while to dig it out of the silicon. When I go back together with the housing I'll seal it all up best I can. It was by far more sealed than an EZGO ITS controller.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-17-2009, 08:15 PM   #4
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Default Re: NAVITAS TSE1000 Controller -Exposed

That red/green wire is taking the place of the burnt trace. The trace was directly underneath the resistor that was damaged the worst. I left it hooked up for 30 minutes and no heat at all present on any of the components. The wire to the left on one pic is the temp sensor.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-17-2009, 08:19 PM   #5
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Default Re: NAVITAS TSE1000 Controller -Exposed

So, you repaired a burnt circuit on the PC board with a wire across the top of the components? Slick move.
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Old 11-17-2009, 08:20 PM   #6
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Default Re: NAVITAS TSE1000 Controller -Exposed

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Originally Posted by gornoman View Post
So, you repaired a burnt circuit on the PC board with a wire across the top of the components? Slick move.

Exactly. Its not in those pics but I routed the wire a little nicer and hot glued it down. The hot glue will come off a LOT easier than the silicon. When I seal it I will use clear silicon. Thats what was in it factory.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-17-2009, 08:50 PM   #7
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Default Re: NAVITAS TSE1000 Controller -Exposed

Heres a stripped down

EZGO ITS controller

.

1206 5 Pin Speed Controller



EZGO ITS controller rebuild 1206 5 Pin Speed Controller

curtis controller rebuild PMC-NE8D

Sorry for the bad pics...batts went dead right after I took them.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-19-2009, 08:58 AM   #8
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Default Re: NAVITAS TSE1000 Controller -Exposed

have you ever tried building one roady?
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Old 11-19-2009, 09:10 PM   #9
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Default Re: NAVITAS TSE1000 Controller -Exposed

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Originally Posted by redriderno22 View Post
have you ever tried building one roady?
Building or REbuilding? I have never built one from scratch, although I have most of the conponents to do it. I have REbuilt 1 EZGO ITS box and works quite well. The other 2 didn't fair so well, 1 sorta worked, the other didn't do jack. (the first one didn't do jack). The second one, full on came in at about half throttle. I needed to change the gate resistor value...actually lower it to 72 ohms so I would have full throtle control.
The ITS in the pic has some diodes blown and some resistors burnt as well as a trace.

Trust me...it I hadn't worked on those I never would have taken the 1000 amp one apart. It was not big deal to fix.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 11-19-2009, 09:21 PM   #10
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Default Re: NAVITAS TSE1000 Controller -Exposed

I tried rebuilding a GE controller...

it was fun but... it smoked more after i fixed it..lol
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