Removing an EZGO clutch

mb523 · 06-11-2007, 06:49 AM

Hey yall, finally got my clutch puller and my new (used) clutch from Matt. I figured I would post some pics of the pulling and install, maybe it will help someone if they ever need to do it!

I packed the hole with grease before putting the puller in. It creates pneumatic pressure helping coax the clutch off the shaft.

Tightened it down and had someone hold the clutch. A few sharp cracks on the end of the ratchet and I was holding it in my hand!

Old one off, new one ready to go back on!

Just put the new one on the taper and tightened down the bolt. DONE!

Easy as that!

mphillip · 06-11-2007, 07:16 AM

Great Post.... Love the pictures to go along with the info....

2stroke · 06-16-2007, 01:39 PM

matts looks worse than your original

mb523 · 06-16-2007, 11:36 PM

Quote:

Originally Posted by 2stroke

matts looks worse than your original

Yea, just the outside though. The stationary sheave is steel on the newer one (thus the rust) and my old one was all aluminum. The innards of Matts is a lot cleaner and less worn than mine, which is all that matters. Best of all, it is quieter. My little sister comes out of the house when I am drivin the cart around and says "Hey, it doesn't sound like a golf cart anymore!" I just laughed and said that it sounds like a NORMAL golf car now... LOL

Thanks for the complement mphillip! I try to help others best I can when it comes to these older carts. I know from experience how difficult it is to find info and how-to's on them! I used to have instructions on how to change rear differential oil but it got lost in the hack... I should re-post it ey?

TheNewGuy · 06-18-2007, 06:34 AM

Yes!!! Re-post it. Your tech posts are very good info

Thanks and
keep them coming!!

mb523 · 06-18-2007, 06:50 AM

Quote:

Originally Posted by TheNewGuy

Yes!!! Re-post it. Your tech posts are very good info

Thanks and
keep them coming!!

Ron, where should I post it? Here in EZGO? I don't want them to get lost in the mix of other posts...

TheNewGuy · 06-18-2007, 08:52 AM

Yes, here will be good. We will keep them at the top.

Diver · 09-18-2007, 05:00 PM

I pulled my ezgo clutch with a 2 inch fine thread 3/4 bolt and about a 5 inch 5/8rod. Put the rod in the clutch hole , screwed in the bolt and popped the clutch off. This cost me 4.50 at the local hardware store, so if in a bind and don't have access to the 30 plus dollar puller , hit the hardware store

Butch

mphillip · 09-19-2007, 07:06 AM

Quote:

Originally Posted by Diver

I pulled my ezgo clutch with a 2 inch fine thread 3/4 bolt and about a 5 inch 5/8rod. Put the rod in the clutch hole , screwed in the bolt and popped the clutch off. This cost me 4.50 at the local hardware store, so if in a bind and don't have access to the 30 plus dollar puller , hit the hardware store

Butch

Thanks for the info. I'm sure that it will come in handy.

mb523 · 09-19-2007, 08:37 PM

Always good to have more than one way to do a job! Great info Butch! Thank you!

06-11-2007, 06:49 AM	#1
mb523 Peanut Join Date: Feb 2007 Location: Western Massachusetts Posts: 655	Removing an EZGO clutch Hey yall, finally got my clutch puller and my new (used) clutch from Matt. I figured I would post some pics of the pulling and install, maybe it will help someone if they ever need to do it! I packed the hole with grease before putting the puller in. It creates pneumatic pressure helping coax the clutch off the shaft. Tightened it down and had someone hold the clutch. A few sharp cracks on the end of the ratchet and I was holding it in my hand! Old one off, new one ready to go back on! Just put the new one on the taper and tightened down the bolt. DONE! Easy as that!

06-11-2007, 07:16 AM	#2
mphillip Site Moderator Join Date: Dec 2006 Location: Tennessee Posts: 2,015	Re: Removing an EZGO clutch Great Post.... Love the pictures to go along with the info....

06-16-2007, 01:39 PM	#3
2stroke Gone Wild Join Date: Jan 2007 Posts: 382	Re: Removing an EZGO clutch matts looks worse than your original
2stroke Gone Wild Join Date: Jan 2007 Posts: 382

06-18-2007, 06:34 AM	#5
TheNewGuy Admin/Moderator Join Date: Dec 2006 Location: Ohio Posts: 13,045	Re: Removing an EZGO clutch Yes!!! Re-post it. Your tech posts are very good info Thanks and keep them coming!!
	Ron PLEASE VISIT Our Sponsors * BGW GEAR The Store TheBadBoyG9 * Marathon Project * Geep1 Project

06-18-2007, 08:52 AM	#7
TheNewGuy Admin/Moderator Join Date: Dec 2006 Location: Ohio Posts: 13,045	Re: Removing an EZGO clutch Yes, here will be good. We will keep them at the top.
	Ron PLEASE VISIT Our Sponsors * BGW GEAR The Store TheBadBoyG9 * Marathon Project * Geep1 Project

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09-18-2007, 05:00 PM	#8
Diver Not Yet Wild Join Date: Sep 2007 Location: chiefland fl Posts: 15	Re: Removing an EZGO clutch I pulled my ezgo clutch with a 2 inch fine thread 3/4 bolt and about a 5 inch 5/8rod. Put the rod in the clutch hole , screwed in the bolt and popped the clutch off. This cost me 4.50 at the local hardware store, so if in a bind and don't have access to the 30 plus dollar puller , hit the hardware store Butch

09-19-2007, 08:37 PM	#10
mb523 Peanut Join Date: Feb 2007 Location: Western Massachusetts Posts: 655	Re: Removing an EZGO clutch Always good to have more than one way to do a job! Great info Butch! Thank you!

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