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Ezgo Gas Tech Resource info, wiring diagrams and how to's for Gas powered EZGO golf carts



 
 
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Old 06-11-2007, 07:49 AM   #1
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Lightbulb Removing an EZGO clutch

Hey yall, finally got my clutch puller and my new (used) clutch from Matt. I figured I would post some pics of the pulling and install, maybe it will help someone if they ever need to do it!

I packed the hole with grease before putting the puller in. It creates pneumatic pressure helping coax the clutch off the shaft.
Ezgo clutch removal

Tightened it down and had someone hold the clutch. A few sharp cracks on the end of the ratchet and I was holding it in my hand!
ezgo clutch

Old one off, new one ready to go back on!
ezgo clutch install

Just put the new one on the taper and tightened down the bolt. DONE!
1 pg clutch

Easy as that!
1pg clutch
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Old 06-11-2007, 08:16 AM   #2
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Default Re: Removing an EZGO clutch

Great Post.... Love the pictures to go along with the info....
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Old 06-16-2007, 02:39 PM   #3
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Default Re: Removing an EZGO clutch

matts looks worse than your original
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Old 06-17-2007, 12:36 AM   #4
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Default Re: Removing an EZGO clutch

Quote:
Originally Posted by 2stroke View Post
matts looks worse than your original
Yea, just the outside though. The stationary sheave is steel on the newer one (thus the rust) and my old one was all aluminum. The innards of Matts is a lot cleaner and less worn than mine, which is all that matters. Best of all, it is quieter. My little sister comes out of the house when I am drivin the cart around and says "Hey, it doesn't sound like a golf cart anymore!" I just laughed and said that it sounds like a NORMAL golf car now... LOL

Thanks for the complement mphillip! I try to help others best I can when it comes to these older carts. I know from experience how difficult it is to find info and how-to's on them! I used to have instructions on how to change rear differential oil but it got lost in the hack... I should re-post it ey?
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Old 06-18-2007, 07:34 AM   #5
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Default Re: Removing an EZGO clutch

Yes!!! Re-post it. Your tech posts are very good info Thanks and
keep them coming!!

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Old 06-18-2007, 07:50 AM   #6
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Default Re: Removing an EZGO clutch

Quote:
Originally Posted by TheNewGuy View Post
Yes!!! Re-post it. Your tech posts are very good info Thanks and
keep them coming!!
Ron, where should I post it? Here in EZGO? I don't want them to get lost in the mix of other posts...
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Old 06-18-2007, 09:52 AM   #7
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Default Re: Removing an EZGO clutch

Yes, here will be good. We will keep them at the top.

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Old 09-18-2007, 06:00 PM   #8
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Default Re: Removing an EZGO clutch

I pulled my ezgo clutch with a 2 inch fine thread 3/4 bolt and about a 5 inch 5/8rod. Put the rod in the clutch hole , screwed in the bolt and popped the clutch off. This cost me 4.50 at the local hardware store, so if in a bind and don't have access to the 30 plus dollar puller , hit the hardware store
Butch
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Old 09-19-2007, 08:06 AM   #9
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Default Re: Removing an EZGO clutch

Quote:
Originally Posted by Diver View Post
I pulled my ezgo clutch with a 2 inch fine thread 3/4 bolt and about a 5 inch 5/8rod. Put the rod in the clutch hole , screwed in the bolt and popped the clutch off. This cost me 4.50 at the local hardware store, so if in a bind and don't have access to the 30 plus dollar puller , hit the hardware store
Butch
Thanks for the info. I'm sure that it will come in handy.
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Old 09-19-2007, 09:37 PM   #10
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Default Re: Removing an EZGO clutch

Always good to have more than one way to do a job! Great info Butch! Thank you!
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