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Old 07-07-2018, 09:00 AM   #1
LostHusker
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Default 2002 Gasser rebuild

Hey y'all, been awhile since I took on this kind of project but here we go. Some friends of ours asked if I could help them with there cart, said sure, then as we started taking things apart I noticed some things and well that has turned into a full blown rebuild.

The deets: 2002 Gas, FE290 runs good has no issue. Stock clutches etc overall good cart. New Jakes long travel for the front, Cart parts plus 18hp stock engine for its replacement. Most of the metal including the new lift will get powder coated, in fact everything minus the rear seat is already at the shop waiting to be powdered.

Here is the cart as it started.

fullsizeoutput_1165.jpg

Last edited by lockman1; 07-07-2018 at 11:53 AM.. Reason: Fixed the pic to help a longtime friend
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Old 07-07-2018, 09:10 AM   #2
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Default Re: 2002 Gasser rebuild

Additional pics

zVbyt5O0RKe92OfBzTEfug.jpg

iFyy1FiHTUu4QQ4nzvOp0w.jpg

fnx4WYkBSD6pMNZ4vWDLqQ.jpg

I6Qlx2SCTimOxHTRpKsPJA.jpg
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Old 07-07-2018, 09:13 AM   #3
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Default Re: 2002 Gasser rebuild

And more,,
Attached Images
File Type: jpg Tbfj2EF8TpKi9awkbGXqZA.jpg (295.2 KB, 0 views)
File Type: jpg AgAOjgnWSEKDFQ4JjF%KAQ.jpg (285.1 KB, 0 views)
File Type: jpg fullsizeoutput_1166.jpg (256.7 KB, 0 views)
File Type: jpg UoovnngKQE+gLXz4%wpMZw.jpg (322.9 KB, 0 views)
File Type: jpg fullsizeoutput_1167.jpg (216.4 KB, 0 views)
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Old 07-07-2018, 09:16 AM   #4
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Default Re: 2002 Gasser rebuild

...

XsAxIG27RXi2V%tScrVi5A.jpg

7RJWnYJFSr61PLVxQvi7oA.jpg

X0CBzSr8STKnm0J+q8P5og.jpg

Bvf7ns3MSOORR6uygsrQPg.jpg

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Old 07-07-2018, 09:18 AM   #5
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Default Re: 2002 Gasser rebuild




11qywc+vRTW9N3vn5N+FxA.jpg

gdXC9jI7So2DodXHGo1YBw.jpg

TwKZkSdyTHKMI%QI08zLvw.jpg

2BTTUKa5RG2Yt+Aq9FDBFA.jpg

fullsizeoutput_1169.jpg
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Old 07-07-2018, 09:20 AM   #6
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Default Re: 2002 Gasser rebuild

wait there is more

OOiGoZprQZORk%SfOeu%tg.jpg

Fj7I5yJ+RgqnVdY2iZXv1w.jpg

5p68AQFgRwuKAzLCaVwI4w.jpg

zYc8mZv8SJCTT4AgeW1rSA.jpg

k6Fb0LwxT72J5UWCJpyE8A.jpg
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Old 07-07-2018, 09:22 AM   #7
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Default Re: 2002 Gasser rebuild

.....

fullsizeoutput_116a.jpg

%Zdj7Wg7SMyguqG2D70bxw.jpg

GAJKRJbRSY2Oyd4S7MCsUA.jpg

0gu%5zM7TFCE169L4A9RHw.jpg
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Old 07-07-2018, 09:27 AM   #8
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Default Re: 2002 Gasser rebuild

Ok now this poor cart has seen it's better day, there was multiple cracks in the frame from it being rolled over once on its side and then stress cracks were visible. Took the frame yesterday to a welder locally to get it fixe for our friends, wasn't supposed to get it back until Monday but they called yesterday and stated I could come pick it up...

icjO08uGQIWvPugr8Vy%jQ.jpg

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lNA1nn6NTfC4Yr6PrYNkfA.jpg

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Old 07-07-2018, 09:28 AM   #9
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Default Re: 2002 Gasser rebuild

Can only upload 5 pics so here is the last one of the frame welding.
bgXlbGENRSyfwxYw0Pv1YQ.jpg
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Old 07-07-2018, 09:31 AM   #10
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Default Re: 2002 Gasser rebuild

So have lots of new parts sitting in the barn waiting to be installed, this will be a fun rebuild since I have never fully taken a CC down to this level and put it back together. Need to replace some bolts as you know CC don't rust and the steel bolts never have an issue..... In fact when removing the steering wheel both bolts sheered off, the one is still in one half of the steering assembly, trying to get it out before ordering a new one...
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