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Unread 03-06-2011, 04:43 PM   #1
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Exclamation 1996 Carburator Issue

I have a club car that i use for recreation and runs fine at half throttle. Then at full throttle, it surges. This all started when the screw from the butterfly came out and locked up the motor. The motor has been rebuilt with a new head and rebuilt the carburator. Now it will rev up and down at full throttle. I took the govenor off just to see and it still does it. Please Help!!
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Unread 03-07-2011, 10:06 AM   #2
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Default Re: 1996 Carburator Issue

Loose wires going to or bad RPM limiter
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Unread 03-07-2011, 04:15 PM   #3
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Default Re: 1996 Carburator Issue

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Originally Posted by GLEEMO View Post
Loose wires going to or bad RPM limiter
OK Now I need to find that. Could you be of some help on this?
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Unread 03-07-2011, 07:33 PM   #4
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Default Re: 1996 Carburator Issue

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Originally Posted by Woodchiper View Post
OK Now I need to find that. Could you be of some help on this?
It is the small black box mounted to the front of the engine. You can look at the sticky above gas club car diagrams scroll down to 1992-1999 and look at the engine diagrams it is the box mounted at the very front of the engine. Hope this helps.
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Unread 03-08-2011, 06:26 PM   #5
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Default Re: 1996 Carburator Issue

Thanks for your help on this. Now I unpluged it from the selinoid box and it did the same this thing then I pluged it back up and unpluged it from the RPM box to the motor and it ran great but would not shut off even when I turned the key off
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Unread 03-08-2011, 07:53 PM   #6
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Default Re: 1996 Carburator Issue

the rpm limiter and the limit kill switch are housed in the same unit and in fact feed the same wire so thats OK .

Check to insure it has a good ground connection
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File Type: jpg RPM Limit and Kill SW.jpg (52.1 KB, 14 views)
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Unread 03-11-2011, 06:37 PM   #7
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Default Re: 1996 Carburator Issue

I put a new limiter on it and it is the same thing. Would the timminig have anything to do with this or could it be the coil there is no ignter separate from the coil unless it is under the fly wheel cover
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Unread 03-11-2011, 07:22 PM   #8
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Default Re: 1996 Carburator Issue

do U have a tach , to check how high it is going before it gets pulled back down,
does it do this at lower speeds, 1/2 throttle.
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Unread 03-13-2011, 11:24 AM   #9
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Default Re: 1996 Carburator Issue

It runs good at 1/2 throttle. I will check the coil with my tach.
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