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Gas Club Car Gas DS, and Precedent golf cars |
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05-31-2011, 08:16 PM | #1 |
Getting Wild
Join Date: May 2011
Posts: 109
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Motor is revving cart barley moving maybe clutch?
Hello, I just joined here I just p/u a 2001 ds model cart today for my campsite and I need a little help getting it running right. It has a kawasaki engine in it and it looks to be in really good shape under the hood. The problem with the cart is when I put it in gear and push the pedal it will hardly move but it will move if I don't mash the gas, also it seems to move better in reverse. A few things that I have checked just to try to learn about it are. I noticed that when the cart is in N with the brake off it does not roll real easy, I am not sure if this is by design or not? I jacked up the rear end and ran the cart in both forward and reverse and the wheel spins but it sure looks like the belt is not grabbing that well. The clutch moves about 1/8 to 1/4 inch not sure how far it should go. Also noticed that the non-drive wheel is a little harder to spin then the drive wheel, but both wheels where a lot harder then the front wheels so I am guessing that is normal. 1 more thing I noticed off of the top of my head is when I step on the gas all the way and the motor will rev high and then it will pulse of and on, is this a rev limiter? I would guess it is there to keep my from blowing up the motor? I will take any help i can get. Also does anyone have a pdf of the service manual?
Thanks Dave |
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05-31-2011, 11:23 PM | #2 | |
Gone Wild
Join Date: Aug 2009
Location: Eldon Missouri
Posts: 977
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Re: Motor is revving cart barley moving maybe clutch?
Quote:
Last edited by invalidsession; 05-31-2011 at 11:30 PM.. Reason: innaprropriate |
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05-31-2011, 11:50 PM | #3 | |
Gone Wild
Join Date: Aug 2009
Location: Eldon Missouri
Posts: 977
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Re: Motor is revving cart barley moving maybe clutch?
Quote:
Hope that helps and let us know the outcome. Chris. |
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06-01-2011, 08:11 AM | #4 |
The Last Moja Morani
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
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Re: Motor is revving cart barley moving maybe clutch?
take your time and follow the advice ginen and post results.......oh and welcome.......................
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06-01-2011, 01:33 PM | #5 |
Getting Wild
Join Date: Sep 2009
Location: Michigan / Put-In Bay OH
Posts: 148
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Re: Motor is revving cart barley moving maybe clutch?
This video shows my drive clutch BEFORE it was rebuilt. I sent it to a site sponsor because I was unhappy with the top speed. When it was returned, the "ding ding" sound heard in the video was gone, the belt reached the top, and my speed DOUBLED.
If your drive clutch is only closing 1/4", you must have one slow cart! One note about the "maintenance mode" Chris described: Gently pull the yellow knob out, then rotate 180º and let it go back in. While in maintenance mode, the cart will run in neutral, but not while in gear. My cart is the same year and model as yours, and it rolls easily in neutral. I wouldn't rule out sticking brake shoes. |
06-01-2011, 04:49 PM | #6 |
Getting Wild
Join Date: May 2011
Posts: 109
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Re: Motor is revving cart barley moving maybe clutch?
ok great thanks for the help. I put in in maint. mode and gassed it and found out that the belt does not move up at all in the drive clutch, and the drive clutch doesn't even come close to moving as far as the one in that video. I made a quick video and pulled the belt off to take a pic of the clutch, turns out the whole side that moves in/out is worn all the way through looks like swiss cheese. Can I get a new plate and replace the springs to make it work again? Also belt is about 13/16 wide.
Last edited by hanly2; 06-01-2011 at 04:50 PM.. Reason: tried to embed video |
06-01-2011, 04:52 PM | #7 |
Getting Wild
Join Date: May 2011
Posts: 109
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Re: Motor is revving cart barley moving maybe clutch?
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06-01-2011, 05:11 PM | #8 |
The Last Moja Morani
Join Date: Jan 2007
Location: jumping from cart to cart
Posts: 8,975
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Re: Motor is revving cart barley moving maybe clutch?
dude........you need a new clutch.............i don,t think you can replace just that peice and new one isn,t cheap but you might be able to find a used one................wow now that clutch saw some use...................
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06-01-2011, 05:37 PM | #9 |
Getting Wild
Join Date: May 2011
Posts: 109
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Re: Motor is revving cart barley moving maybe clutch?
haha, ok I found some good deals on clutches how does $150 sound? Also can you tell me how I can check the driven clutch? And do you know the guy that was selling the homemade puller tool?
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06-01-2011, 10:38 PM | #10 | |
Gone Wild
Join Date: Aug 2009
Location: Eldon Missouri
Posts: 977
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Re: Motor is revving cart barley moving maybe clutch?
Quote:
That clutch has issues the like of which I never saw before lol. I dread to think what the rest of the drive train is like. I do have that inner section on the bench, though it doesn't have the vent slots Let me know if you decide to rebuild it. Chris. |
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