92 club car has no spark

TCMJ · 07-25-2008, 05:05 PM

thought about replacing rpm limiter and igniter, but i'm trying to be sure before I spend near $200.00 on parts, wondering how accurate test in manual really are. Thank for the replies. TCMJ

on18's · 07-25-2008, 05:52 PM

take the brown wire off of rev limiter and rap tape around it and see if it helps the brown wire not being grounded will disable it if no change hook it back up

rusty · 07-25-2008, 08:54 PM

Welcome to the forum TCMJ..........................

TCMJ · 07-25-2008, 09:08 PM

tried unhooking brown wire, still no spark.

on18's · 07-25-2008, 10:45 PM

then it's OK i would think it's the coil then... because that kill micro switch grounds the coil out so no spark and if you changed it and the fuse is good in the box no other reason for no spark then the coil and by you saying you had a weak spark makes me think that even more .

shadowman · 07-29-2008, 07:26 PM

you have to take the black wirte off the rpm limitor thats the ground so try that.............................................. .....

on18's · 07-29-2008, 07:34 PM

i take the brown off rap tape around it (has a eyelet on it ) and take gov lose on all my gas CC carts and get close to 30 MPH with 22" tire so the Brown wire disables it

shadowman · 07-30-2008, 12:51 AM

yes but the black wire is the ground.....................................

bradsscooters · 08-04-2008, 10:09 PM

Had the same problem. I put on a coil with the ignitor as one unit from a 1997 Club Car and now my Club Car runs SWEET! Remember to pull the wire off the old ignitor which is located just below and behind the RPM Limitor

TCMJ · 08-21-2008, 03:56 PM

Thank For The Replies!
Sorry It's Been A While. Okay , This Is Where I'm At (1) Have Cart No Spark (2) Purchase Manual (3) Do Test According To Manual (4) Replace Ignition Switch (5) Cart Ran Some, Not Long (6) More Test, Replace Micro Switch In Black Box, No Spark Weak At Times (7) Test Ignitor And Rpm Limiter, According To Manual They Were Okay (

Unhook Brown Wire To Rpm Limiter As Suggested, Still No Spark (9) Test Coil According To Manual, Read High Resistance, Replaced Coil, Still No Spark. Heres What I Know, (1) Kill Circuit Is Not Grounded Out. (2) Wife Starting To Get Ugly About Money Spent And No Cart. Heres What I Don't Know (1) Can I Replace Ignitor And Not The Rpm Limiter, Maybe Leave Limiter Brown Wire Unhooked? Any Other Suggestions Would Be Appreciated.
Thanks Tcmj

07-25-2008, 05:05 PM	#11
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark thought about replacing rpm limiter and igniter, but i'm trying to be sure before I spend near $200.00 on parts, wondering how accurate test in manual really are. Thank for the replies. TCMJ
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

07-25-2008, 05:52 PM	#12
on18's Getting Wild Join Date: Jul 2008 Location: odessa.fl Posts: 98	Re: 92 club car has no spark take the brown wire off of rev limiter and rap tape around it and see if it helps the brown wire not being grounded will disable it if no change hook it back up

07-25-2008, 08:54 PM	#13
rusty The Welcome Guy Join Date: Jan 2007 Location: Wichita Falls Texas - My Rides 1996 E-Z-GO and 2002 Club Car IQ and 2003 Club Car IQ Posts: 2,674	Re: 92 club car has no spark Welcome to the forum TCMJ..........................

07-25-2008, 09:08 PM	#14
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark tried unhooking brown wire, still no spark.
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

07-25-2008, 10:45 PM	#15
on18's Getting Wild Join Date: Jul 2008 Location: odessa.fl Posts: 98	Re: 92 club car has no spark then it's OK i would think it's the coil then... because that kill micro switch grounds the coil out so no spark and if you changed it and the fuse is good in the box no other reason for no spark then the coil and by you saying you had a weak spark makes me think that even more .

07-29-2008, 07:26 PM	#16
shadowman Gone Wild Join Date: Jan 2007 Location: jumping from cart to cart Posts: 1,143	Re: 92 club car has no spark you have to take the black wirte off the rpm limitor thats the ground so try that.............................................. .....

07-29-2008, 07:34 PM	#17
on18's Getting Wild Join Date: Jul 2008 Location: odessa.fl Posts: 98	Re: 92 club car has no spark i take the brown off rap tape around it (has a eyelet on it ) and take gov lose on all my gas CC carts and get close to 30 MPH with 22" tire so the Brown wire disables it

07-30-2008, 12:51 AM	#18
shadowman Gone Wild Join Date: Jan 2007 Location: jumping from cart to cart Posts: 1,143	Re: 92 club car has no spark yes but the black wire is the ground.....................................

08-04-2008, 10:09 PM	#19
bradsscooters Not Yet Wild Join Date: Aug 2008 Location: florida Posts: 7	Re: 92 club car has no spark Had the same problem. I put on a coil with the ignitor as one unit from a 1997 Club Car and now my Club Car runs SWEET! Remember to pull the wire off the old ignitor which is located just below and behind the RPM Limitor

08-21-2008, 03:56 PM	#20
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Thank For The Replies! Sorry It's Been A While. Okay , This Is Where I'm At (1) Have Cart No Spark (2) Purchase Manual (3) Do Test According To Manual (4) Replace Ignition Switch (5) Cart Ran Some, Not Long (6) More Test, Replace Micro Switch In Black Box, No Spark Weak At Times (7) Test Ignitor And Rpm Limiter, According To Manual They Were Okay ( Unhook Brown Wire To Rpm Limiter As Suggested, Still No Spark (9) Test Coil According To Manual, Read High Resistance, Replaced Coil, Still No Spark. Heres What I Know, (1) Kill Circuit Is Not Grounded Out. (2) Wife Starting To Get Ugly About Money Spent And No Cart. Heres What I Don't Know (1) Can I Replace Ignitor And Not The Rpm Limiter, Maybe Leave Limiter Brown Wire Unhooked? Any Other Suggestions Would Be Appreciated. Thanks Tcmj
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

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