92 club car has no spark

bradsscooters · 08-22-2008, 11:14 PM

Okay, replace the ignitor and coil with a 1997 or newer ignitor/coil combination. They are all in one. Disconecct the old ignitor wire which is located just behind the rpm limitor and pull the wire gently that connects to the coil, not the one that goes to the spark plug, but the other one that plugs into the new coil that was on the old coil just a bit further and plug it into the new coil. Then put back the shroud that was on the engine and you should be all set. It worked great for me. I hope it does for you, which I am sure that it will. Good luck and let me know how it goes!

TCMJ · 08-23-2008, 08:47 AM

Thanks For The Reply

Only Problem Is I Already Bought Just The Coil, So I Have To Stick With Separate Ignitor, Wish I Would Have Known You Could Buy Them Together.
Thanks Tcmj

TCMJ · 08-28-2008, 07:47 PM

HELLO ALL

JUST WANTED TO UPDATE, I INSTALLED NEW IGNITOR, CART RUNS LIKE A CHARM, THANKS FOR THE HELP. NOW I HAVE ANOTHER PROBLEM AND I'M WOUNDERING IF THERE IS AN EASY WAY OUT. I HAVE AN OIL LEAK BETWEEN THE CRANKCASE COVER AND CRANKCASE, IN THE AREA ABOVE THE DIPSTICK TUBE. I THOUGHT MAYBE THE REED VALVE WASN'T WORKING, THE MANUAL SAYS .008" CLEARANCE BETWEEN VALVE AND SEAT, IT'S ALMOST IMPOSSIBLE TO TELL. IT LOOKS LIKE ENGINE MUST COME OUT TO CHANGE CRANKCASE GASKET, HAS ANYONE EVER TRIED LOOSENING BOLTS AND USING A GASKET SEALER WITH ENGINE IN CART? ANY SUGGESTIONS WOULD BE APPRECIATED.

THANKS TCMJ

crash12888 · 08-28-2008, 08:21 PM

Couple of guys here say you can do it in the cart. Pull the clutch, clean crankshaft before removing side cover, clean and install gasket, reassy.

I've wondered if the gasket could be wormed over the clutch and side cover after cleaning but the one I did needed rings so motor came out.

TCMJ · 08-30-2008, 07:13 AM

Thanks!
I'll Look It, Sounds Like It May Be The Way To Go. Let You Know When I Try It.

Thanks Again, Tcmj

TCMJ · 09-19-2008, 02:26 PM

Hello All!

Just Finished Replacing Crankcase Cover Gasket. Did It With Engine In Cart, Piece Of Cake. Thanks For The Suggestion. Thanks To All For The Help. This Forum Has Been Alot Of Help To Me.

Thaks Again!
Tcmj

crash12888 · 09-22-2008, 12:48 PM

Glad you are up and running again. Now take the better half out to dinner and thank her for being so understanding...........

TCMJ · 10-10-2008, 12:59 PM

Hello All!

Cart Is Running Good, But Have Another Oil Leak. I Replaced Crankcase Cover Gasket, Everything Went Well, Now I Have Oil Leaking From Plug Opposite Side Of Cover From Oil Dipstick Hole. Two Questions, Is The Reed Valve Not Working Right And Building To Much Pressure In Crankcase? Second, Where Can I Find A Plug?

Appreciate Any Help, Thanks Tcmj.

crash12888 · 10-10-2008, 01:15 PM

No problems, That is another dipstick tube hole used when the motor is used on other applications.
The plugs do get old and hard and need replaced.
You can get them from your local dealer or depending on your area, hit your local auto parts store for one of the rubber freeze plugs. Stick in the hole and tighten. Mitch

TCMJ · 10-12-2008, 08:29 AM

Mitch

Thank You, I Never Thought Of The Rubber Freeze Plug.

Tcmj

08-22-2008, 11:14 PM	#21
bradsscooters Not Yet Wild Join Date: Aug 2008 Location: florida Posts: 7	Re: 92 club car has no spark Okay, replace the ignitor and coil with a 1997 or newer ignitor/coil combination. They are all in one. Disconecct the old ignitor wire which is located just behind the rpm limitor and pull the wire gently that connects to the coil, not the one that goes to the spark plug, but the other one that plugs into the new coil that was on the old coil just a bit further and plug it into the new coil. Then put back the shroud that was on the engine and you should be all set. It worked great for me. I hope it does for you, which I am sure that it will. Good luck and let me know how it goes!

08-23-2008, 08:47 AM	#22
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Thanks For The Reply Only Problem Is I Already Bought Just The Coil, So I Have To Stick With Separate Ignitor, Wish I Would Have Known You Could Buy Them Together. Thanks Tcmj
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

08-28-2008, 07:47 PM	#23
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark HELLO ALL JUST WANTED TO UPDATE, I INSTALLED NEW IGNITOR, CART RUNS LIKE A CHARM, THANKS FOR THE HELP. NOW I HAVE ANOTHER PROBLEM AND I'M WOUNDERING IF THERE IS AN EASY WAY OUT. I HAVE AN OIL LEAK BETWEEN THE CRANKCASE COVER AND CRANKCASE, IN THE AREA ABOVE THE DIPSTICK TUBE. I THOUGHT MAYBE THE REED VALVE WASN'T WORKING, THE MANUAL SAYS .008" CLEARANCE BETWEEN VALVE AND SEAT, IT'S ALMOST IMPOSSIBLE TO TELL. IT LOOKS LIKE ENGINE MUST COME OUT TO CHANGE CRANKCASE GASKET, HAS ANYONE EVER TRIED LOOSENING BOLTS AND USING A GASKET SEALER WITH ENGINE IN CART? ANY SUGGESTIONS WOULD BE APPRECIATED. THANKS TCMJ
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

08-28-2008, 08:21 PM	#24
crash12888 Gone Crazy Join Date: Jan 2007 Location: Chesterfield, Va Posts: 412	Re: 92 club car has no spark Couple of guys here say you can do it in the cart. Pull the clutch, clean crankshaft before removing side cover, clean and install gasket, reassy. I've wondered if the gasket could be wormed over the clutch and side cover after cleaning but the one I did needed rings so motor came out.

08-30-2008, 07:13 AM	#25
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Thanks! I'll Look It, Sounds Like It May Be The Way To Go. Let You Know When I Try It. Thanks Again, Tcmj
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

09-19-2008, 02:26 PM	#26
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Hello All! Just Finished Replacing Crankcase Cover Gasket. Did It With Engine In Cart, Piece Of Cake. Thanks For The Suggestion. Thanks To All For The Help. This Forum Has Been Alot Of Help To Me. Thaks Again! Tcmj
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

09-22-2008, 12:48 PM	#27
crash12888 Gone Crazy Join Date: Jan 2007 Location: Chesterfield, Va Posts: 412	Re: 92 club car has no spark Glad you are up and running again. Now take the better half out to dinner and thank her for being so understanding...........

10-10-2008, 12:59 PM	#28
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Hello All! Cart Is Running Good, But Have Another Oil Leak. I Replaced Crankcase Cover Gasket, Everything Went Well, Now I Have Oil Leaking From Plug Opposite Side Of Cover From Oil Dipstick Hole. Two Questions, Is The Reed Valve Not Working Right And Building To Much Pressure In Crankcase? Second, Where Can I Find A Plug? Appreciate Any Help, Thanks Tcmj.
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

10-10-2008, 01:15 PM	#29
crash12888 Gone Crazy Join Date: Jan 2007 Location: Chesterfield, Va Posts: 412	Re: 92 club car has no spark No problems, That is another dipstick tube hole used when the motor is used on other applications. The plugs do get old and hard and need replaced. You can get them from your local dealer or depending on your area, hit your local auto parts store for one of the rubber freeze plugs. Stick in the hole and tighten. Mitch

10-12-2008, 08:29 AM	#30
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11	Re: 92 club car has no spark Mitch Thank You, I Never Thought Of The Rubber Freeze Plug. Tcmj
TCMJ Not Yet Wild Join Date: Jul 2008 Posts: 11

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