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Old 09-06-2012, 04:22 PM   #1
isla cart
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Default 94 Club cart with Kawasaki FE2 motor starting issue

i have a 94 club cart ag9420, motor kawasaki FE2
push go pedal and just hear a click 90% of the time, about 8% hear a squeal and other 2% turns over and runs.
battery is new and charged, fuel is good, all other fluids good
cart sat for 3 months however was doing this before it sat, once running, it runs great, sound good, good velocity
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Old 09-06-2012, 05:27 PM   #2
clubcar5
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

mirco switches, solenoid or start/generator. Start with the mirco switches, they are cheap and easy to replace. Solenoid can be tested by putting a screw driver on the the two larger posts and see if the starter spins, if not, you may want to check the starter. To test this, putting jumper cables from the battery to the starter bypassing the solenoid and see if it spins. You can also use a volt meter and test to see whether or not you are getting the correct voltage.
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Old 09-06-2012, 08:20 PM   #3
shadowman
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

if its squealing thats your starter turning and the pulley slipping, tighten your starter belt...................................
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Old 09-06-2012, 10:57 PM   #4
isla cart
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

i saw and heard the click from the micro switch, i bridged the connector on the solonoid and it tried to turn over, could not see the starter while it squealed but belt did not move.

when you push down on gas pedal there is a click, would that indicate the micro switch is functional.
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Old 09-07-2012, 06:10 AM   #5
lockman1
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

I'm going to agree with shadowman, tighten your starter/generator belt!

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Old 09-07-2012, 07:17 AM   #6
shadowman
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

Quote:
Originally Posted by isla cart View Post
i saw and heard the click from the micro switch, i bridged the connector on the solonoid and it tried to turn over, could not see the starter while it squealed but belt did not move.

when you push down on gas pedal there is a click, would that indicate the micro switch is functional.
yes it should but i,ll say it again start by getting that belt tight.....starter belt not drive belt....................................
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Old 09-09-2012, 07:39 AM   #7
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

Quote:
Originally Posted by shadowman View Post
if its squealing thats your starter turning and the pulley slipping, tighten your starter belt...................................
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Old 09-11-2012, 04:51 PM   #8
clubcar5
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Default Re: 94 Club cart with Kawasaki FE2 motor starting issue

was it the belt?
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