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Gas Club Car Gas DS, and Precedent golf cars |
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01-01-2013, 04:05 PM | #1 |
Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,845
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Home Made Drive Clutch Removal Tool for Club Cars
This is for you guys with the old Salsbury style clutches that were used from 1984 to 1987.5. This tool will not remove the clutch from an '88-up motor.
This tool works for this style clutch: Sorry I didn't record the thread size of the bolt and I don't know how to measure the threads to see what size it is. You'll have to figure that out. But here's the rest. All you need is the bolt (1.5" underhead length), and a 1/2" steel rod. Cut the steel rod to 4 1/8" and you're done. To remove the clutch:
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06-08-2017, 04:37 AM | #2 | |
Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,845
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re: Home Made Drive Clutch Removal Tool for Club Cars
This was a recent post by a member who created a clutch removal tool for the 1988+ drive clutches, so I thought I'd post it here for good measure.
This tool works for this style clutch: Quote:
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06-10-2017, 12:04 AM | #3 |
Gone Wild
Join Date: Jun 2010
Location: Snowy NW PA
Posts: 275
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re: Home Made Drive Clutch Removal Tool for Club Cars
Toss this in while you are at it. If anyone wants to pickup the seal somewhere other than a cart dealer, I went to a local industrial supply shop, they crossed it to a Timken 30X50X7. It was about $6.50 out the door.
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06-10-2017, 05:33 AM | #4 |
Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,845
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re: Home Made Drive Clutch Removal Tool for Club Cars
Nice!
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07-24-2018, 03:53 PM | #5 |
Not Yet Wild
Join Date: Oct 2009
Posts: 27
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Re: Home Made Drive Clutch Removal Tool for Club Cars
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07-24-2018, 04:14 PM | #6 |
Not Yet Wild
Join Date: May 2018
Posts: 13
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Re: Home Made Drive Clutch Removal Tool for Club Cars
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07-24-2018, 05:02 PM | #7 |
Photoshop Guy
Join Date: Aug 2012
Location: Canal Fulton, OH
Posts: 3,845
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Re: Home Made Drive Clutch Removal Tool for Club Cars
Not sure of the exact diameter, just get something close to the size of the stock bolt that holds the clutch on, it doesn't have to be a perfect fit, the pusher just needs to reach the bottom of the hole in order to "push" the clutch off when the bolt is threaded down. Grade 8 bolts can probably be gotten at one of the larger hardware stores. You can tell by the dashes on the head of the bolt. The more dashes around the head of the bolt, the stronger it is. A grade 8 bolt will have 6 dashes around the top of the bolt head.
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05-06-2019, 04:39 PM | #8 |
Not Yet Wild
Join Date: Apr 2011
Location: Goodyear, AZ
Posts: 19
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Re: Home Made Drive Clutch Removal Tool for Club Cars
Thank you thank you. I ordered one from eBay. I was warned it was soft. I was very careful,but it flared with only small hand wrench torque. I remembered I do have a grade 8 (CAT) bolt. I cut off head, ground down threads. The bolt in the kit was grade 8 and with impact wrench in one second it was off. Harbor Freight has a three bolt puller.
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05-07-2019, 09:52 AM | #9 |
Not Yet Wild
Join Date: Sep 2018
Location: Chattahoochee, FL
Posts: 46
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Re: Home Made Drive Clutch Removal Tool for Club Cars
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05-07-2019, 12:38 PM | #10 |
Gone Wild
Join Date: Aug 2010
Location: Central Florida
Posts: 1,506
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Re: Home Made Drive Clutch Removal Tool for Club Cars
I cut a 1/4" X 6" socket extension. cut it down to 5 1/4" and then bought a 7/16-20 x 1 1/2" grade 8 bolt to thread into there to run it off works good. the ratchet extension is hardened. this works for 1988+ clutches
http://www.buggiesgonewild.com/gas-c...tml#post774097 |
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