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Unread 07-15-2013, 08:56 PM   #1
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Smile 1991 Club Car DS 420cc Clone Motor

My son,danman put a clone motor in my 1991 DS.
THANKS SON!
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Unread 07-16-2013, 03:17 PM   #2
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Default Re: 1991 Club Car DS 420cc Clone Motor

Sweet!
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Unread 07-17-2013, 04:56 PM   #3
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Default Re: 1991 Club Car DS 420cc Clone Motor

Hey, if any of you guys have any questions about how to do this contact danman. He is very knowledgeable about how to do it.
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Unread 07-18-2013, 11:33 AM   #4
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Default Re: 1991 Club Car DS 420cc Clone Motor

Felt a lot easier in a club car than Yamaha

We need some pics of the cart as it sits currently
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Unread 07-18-2013, 01:13 PM   #5
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Default Re: 1991 Club Car DS 420cc Clone Motor

Quote:
Originally Posted by danman View Post
We need some pics of the cart as it sits currently
Yeah, what he said ^^^ Let's see some pics of the whole cart!
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Unread 07-24-2013, 08:21 PM   #6
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Default Re: 1991 Club Car DS 420cc Clone Motor

current photos.
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Unread 07-25-2013, 05:33 AM   #7
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Default Re: 1991 Club Car DS 420cc Clone Motor

Looks great!
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Unread 07-25-2013, 09:34 AM   #8
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Default Re: 1991 Club Car DS 420cc Clone Motor

Wow, Nice cart! What cart are the flares for? I'd like to get a set for mine.
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Unread 07-25-2013, 10:07 AM   #9
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Default Re: 1991 Club Car DS 420cc Clone Motor

Quote:
Originally Posted by Streetbu View Post
Wow, Nice cart! What cart are the flares for? I'd like to get a set for mine.
Those flares are made to fit 1993-up DS carts. Streetbu I know you have an '86, so read this first, starting with post #15:

Ted's 1989 Club Car DS - the evolution of a sporting clays cart

Ted has a 1989 cart (same body as yours). He drilled holes and put the front flare on, only to find that the reason the flares only fit 1993-up carts is because of the rear body. 1984-1992 carts have fiberglass bodies and small, factory fender flares that are fastened on separately, not molded into them like the newer ones. So he ended up going a different route.

Since drumgene has them on his '91, I would have to guess that he possibly has a newer, plastic body on his...that, or he retrofitted them somehow. I have yet to see this style of fender flare for sale that claims to mount up to the 1984-1992 carts.
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Unread 07-25-2013, 11:56 AM   #10
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Default Re: 1991 Club Car DS 420cc Clone Motor

They were listed to fit 1993 and newer. I had a hard time making them work, but this is what I did. In place of the Christmas tree fasterners that came with the flares I used carraige bolts and drill holes in the place I wanted to mount them. It is kinda jury rigged and if I went on too rough of a terrain they may not hold. I don't suggest it, but I made it work.
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