Rebuild Tools?

2stroke · 10-17-2007, 02:06 AM

I may finally be getting my rebuild kit. Quick question, what tools are needed to dissasemble and rebuild/reassemble a 1990 E-Z-GO 3PG?
Thanks

mb523 · 10-17-2007, 07:08 AM

The biggest would be a good socket set (I think metric). Keep the usual phillips and flat head screwdrivers handy as well. You will need a torque wrench to torque the head and cylinder bolts. You will need snap ring pliers to take the wrist pin out. Also, a small cup of 2-stroke oil and maybe a medium paintbrush to lube up the bearings, wrist pin, and cylinder/piston rings during installation. I would suggest some permatex gasket sealant for ONLY the base gasket.

If I missed anything, I am sure someone should catch it...

azboo · 10-17-2007, 08:03 AM

Quote:

Originally Posted by mb523

The biggest would be a good socket set (I think metric). Keep the usual phillips and flat head screwdrivers handy as well. You will need a torque wrench to torque the head and cylinder bolts. You will need snap ring pliers to take the wrist pin out. Also, a small cup of 2-stroke oil and maybe a medium paintbrush to lube up the bearings, wrist pin, and cylinder/piston rings during installation. I would suggest some permatex gasket sealant for ONLY the base gasket.

If I missed anything, I am sure someone should catch it...

Only thing I can think of is a good nail file.... in case you mess up your manicure !!!!

Boobee

2stroke · 10-17-2007, 08:45 PM

LOL I Mitch what did u use to sparate the crank from the crankcase?

mb523 · 10-17-2007, 08:51 PM

I only did the top end... left the crankcase together. Bearings seemed fine and I couldn't get one of them anyway... its NLA. So I take it your overhauling the ENTIRE engine then?

groundpounder · 10-17-2007, 09:11 PM

azboo i have a nail file in my tool box and i have used it when fixing a motor good call lol

azboo · 10-17-2007, 09:25 PM

Why thank you groundpounder. High time someone recognized my mechanical skills.

Boo

TheNewGuy · 10-18-2007, 08:20 AM

Quote:

Originally Posted by azboo

Why thank you groundpounder. High time someone recognized my mechanical skills.

Boo

LOL!!!!

10-17-2007, 02:06 AM	#1
2stroke =EHGC= Join Date: Jan 2007 Location: SF bay Cali Posts: 377	Rebuild Tools? I may finally be getting my rebuild kit. Quick question, what tools are needed to dissasemble and rebuild/reassemble a 1990 E-Z-GO 3PG? Thanks

10-17-2007, 07:08 AM	#2
mb523 Peanut Join Date: Feb 2007 Location: Western Massachusetts Posts: 605	Re: Rebuild Tools? The biggest would be a good socket set (I think metric). Keep the usual phillips and flat head screwdrivers handy as well. You will need a torque wrench to torque the head and cylinder bolts. You will need snap ring pliers to take the wrist pin out. Also, a small cup of 2-stroke oil and maybe a medium paintbrush to lube up the bearings, wrist pin, and cylinder/piston rings during installation. I would suggest some permatex gasket sealant for ONLY the base gasket. If I missed anything, I am sure someone should catch it...

10-17-2007, 08:45 PM	#4
2stroke =EHGC= Join Date: Jan 2007 Location: SF bay Cali Posts: 377	Re: Rebuild Tools? LOL I Mitch what did u use to sparate the crank from the crankcase?

10-17-2007, 08:51 PM	#5
mb523 Peanut Join Date: Feb 2007 Location: Western Massachusetts Posts: 605	Re: Rebuild Tools? I only did the top end... left the crankcase together. Bearings seemed fine and I couldn't get one of them anyway... its NLA. So I take it your overhauling the ENTIRE engine then?

10-17-2007, 09:11 PM	#6
groundpounder Gone Wild Join Date: Sep 2007 Location: maine Posts: 1,383	Re: Rebuild Tools? azboo i have a nail file in my tool box and i have used it when fixing a motor good call lol

10-17-2007, 09:25 PM	#7
azboo Boobee Join Date: Mar 2007 Location: Peoria, AZ Posts: 2,720	Re: Rebuild Tools? Why thank you groundpounder. High time someone recognized my mechanical skills. Boo

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