tips for 2 smoker rebuild

shaggy · 08-20-2010, 07:35 PM

Ok gurus, anything special i should know about rebuilding the top end of my 2 stroke 3pg. ill post pics in a bit, just looking for "do's and donts". i have a new jug, piston and all the "goodies" associated with a top end rebuild coming monday (tuesday?) along with new crank seals. any hints will be greatly appreciated.....thanks in advance...Shag...

Dave Box · 08-21-2010, 06:13 AM

DO note the position of the head bolts and replace in the same position. 3 are used to bolt the engine to the frame.

DO NOT replace the piston in the wrong direction. The port in the skirt faces away from the exhaust.

madoc1 · 08-21-2010, 06:21 AM

check the sticky at the top of this forum. it has the factory pages for what you doing. only change i did was to put the piston in the cylinder before inserting the wrist pin-just a matter of preference. also had a hell of a time pulling the seals so just took the case apart. not hard, just need some case sealant.

shaggy · 08-21-2010, 02:21 PM

hey, ups loves me, got parts today (not monday or tues.) notice i posted only one ring, dunno what happened to the other one

i dont even want to talk about the jug! and, shouldnt the ring seats be complete circles around the piston? thanks for the tips guys.....Shag...

dave1963 · 08-30-2010, 06:15 PM

where's the sticky

roady89 · 08-30-2010, 06:32 PM

Gas ezgo tech...http://www.buggiesgonewild.com/ezgo-gas-tech/

And the sticky. http://www.buggiesgonewild.com/ezgo-...iagram-id.html

dave1963 · 08-30-2010, 07:15 PM

thanks

08-20-2010, 07:35 PM	#1
shaggy Getting Wild Join Date: Jun 2008 Posts: 80	tips for 2 smoker rebuild Ok gurus, anything special i should know about rebuilding the top end of my 2 stroke 3pg. ill post pics in a bit, just looking for "do's and donts". i have a new jug, piston and all the "goodies" associated with a top end rebuild coming monday (tuesday?) along with new crank seals. any hints will be greatly appreciated.....thanks in advance...Shag...
shaggy Getting Wild Join Date: Jun 2008 Posts: 80

08-21-2010, 06:13 AM	#2
Dave Box Respect the Cart Join Date: May 2010 Location: Rocky Mount, Virginia Posts: 2,190	Re: tips for 2 smoker rebuild DO note the position of the head bolts and replace in the same position. 3 are used to bolt the engine to the frame. DO NOT replace the piston in the wrong direction. The port in the skirt faces away from the exhaust.

08-21-2010, 06:21 AM	#3
madoc1 no clue Join Date: Sep 2009 Location: spicewood, texas Posts: 3,308	Re: tips for 2 smoker rebuild check the sticky at the top of this forum. it has the factory pages for what you doing. only change i did was to put the piston in the cylinder before inserting the wrist pin-just a matter of preference. also had a hell of a time pulling the seals so just took the case apart. not hard, just need some case sealant.

08-30-2010, 06:15 PM	#5
dave1963 Gone Wild Join Date: Aug 2010 Location: michigan city In Posts: 171	Re: tips for 2 smoker rebuild where's the sticky

08-30-2010, 06:32 PM	#6
roady89 nimda Join Date: Jun 2007 Posts: 13,022	Re: tips for 2 smoker rebuild Gas ezgo tech...http://www.buggiesgonewild.com/ezgo-gas-tech/ And the sticky. http://www.buggiesgonewild.com/ezgo-...iagram-id.html
roady89 nimda Join Date: Jun 2007 Posts: 13,022

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08-30-2010, 07:15 PM	#7
dave1963 Gone Wild Join Date: Aug 2010 Location: michigan city In Posts: 171	Re: tips for 2 smoker rebuild thanks

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