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Old 08-19-2008, 11:28 AM   #11
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Default Re: EZGO rear axle exploded diagram

Yes, Full synthetic.

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Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 08-21-2008, 04:32 PM   #12
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Default Re: EZGO rear axle exploded diagram

More pics of the ezgo transmission rebuild.


ezgo transmission rebuild


e-z-go transmission rebuild

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 09-01-2008, 08:36 AM   #13
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Default Re: EZGO rear axle exploded diagram

I just couldn't stand it. I replaced all the bolts & nuts with Zinc Plated Allen Head Bolts, hardened washers and zinc plated serrated flange nuts. (Fastenal)


At this point your probly wondering where the rest of it is...like the axles, etc....well...they are being custom made. The axle tubes were bent a wee bit....we cant have that now can we. Pics shortly to follow.


ezgo diff


e-z-go diff

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 09-01-2008, 08:47 AM   #14
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Default Re: EZGO rear axle exploded diagram

Here are the custom axle tubes before welding anything on. These were machined from 2.25" A513 - type 5 DOM steel tubing.


ezgo axle tubes


Machined bearing mount and snap ring grooves to retain the axle bearing. The axles are a 1' axle.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 09-01-2008, 09:59 AM   #15
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Default Re: EZGO rear axle exploded diagram

More Diff build pics


This is what I used as a holding fixture to weld the axle flanges back on. Its a machined piece. Crude but effective.

axle flange jig

Chucked the axle tube up in the spinny thing to MAKE SURE its all square. LOL!

trueing ezgo axle tube

Figured I might as well clean it all up while I had it in the lathe.

ezgo axle flange


This is the semi finished part. Darn shame it will end up being painted.

E-Z-GO diff axle



I'm going out to finish the rest, more pictures of the build to follow.

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
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Old 09-01-2008, 11:07 AM   #16
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Default Re: EZGO rear axle exploded diagram

Getting there.

Hmmm....polished with a nice thick clear coat......I dunno. I am not a machinist by trade so please forgive me if the machine work isn't to your standards. I know enough to be dangerous, obviously.

ezgo rear axle rebuild


Please forgive the "green glue". That is a Caterpillar gasket glue. It is some badass stuff.

ezgo rear differential rebuild


ezgo differential rebuild

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Quote:
Originally Posted by azboo
Roady, your brand of evil should be bottled and sold......for bunches of money.
roady89 is offline  
Old 09-01-2008, 04:19 PM   #17
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Default Re: EZGO rear axle exploded diagram

I think if we could get some clearcoat on them so they wont rust, that's the way to go. They look to nice to paint over.
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Old 09-01-2008, 07:16 PM   #18
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Default Re: EZGO rear axle exploded diagram

Yup..... Ya got any clear primer?

I'm with ya'll roady...... That needs some clear on it.
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Old 03-16-2009, 06:25 PM   #19
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Default Re: EZGO rear axle exploded diagram

Would you be able to tell me where you got the input shaft and axle seals from for this differential. Even part numbers will be helpful. I am having a hell of a time finding replacement, yet inexpensive, seals for my 94 rear.
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Old 03-16-2009, 07:02 PM   #20
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Default Re: EZGO rear axle exploded diagram

Hell I would hang that in my sun room not put it on a cart, very enviable work.
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