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Unread 09-11-2016, 09:30 PM   #1
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Harley Davidson
 
Join Date: Aug 2007
Location: North Texas
Posts: 2,263
Default Clutch repair

Broken or stripped studs on a primary clutch can be repaired if you have a drill press and welder. A parts supplier said the clutch was beyond repair but the face was not worn and was expensive to replace. I welded a jig to hold the clutch in the proper position for drilling and drilled through the bad stud with a pilot drill then drilled and tapped for 1/4-28. I should have cut off the damaged stud then found the center and drilled. (more accurate method) I used 1/4-28 grade 5 bolts and cut to length then fixed with red loctite. I could have used 1/4-28 set screws as well. I made the jig in the photo so I could turn the bad stud over the base offset for stability. An added brace under the stud and slow drilling is in order. With care a very good repair like this can save cash.
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Unread 09-16-2016, 06:49 AM   #2
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Join Date: Jan 2007
Location: N.E. Wisconsin
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Default Re: Clutch repair

Nice fix! Stickied!
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Unread 08-05-2018, 02:33 PM   #3
Not Yet Wild
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Join Date: Aug 2018
Location: ohio
Posts: 13
Default Re: Clutch repair

if those studs are screwed in, especially into aluminum, I never use a drill or drill them out. I always go for the welder.
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