lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas golf carts > Gas Harley Davidson


Post New Thread  Reply
 
Thread Tools Display Modes
Old 12-01-2010, 11:18 AM   #1
Lumpy
Not Yet Wild
E-Z-GO
 
Join Date: Dec 2010
Location: Michigan
Posts: 63
Default Looking for a schematic

Just picked up a '79 D4 last night.

Previous owner was trying to get it going and has installed a new Tillotson carb as well as a couple other new parts. He played around with the adjustment screws so Im not sure where they are adjusted to at this point.

I hit the carb with some starting fluid (prior to reading just how bad an idea that was) and it did fire up. When it fired, it sounded real good. Prior owner stated it checked out good with a compression tester.

So now I am pretty sure I am dealing with a fuel issue. In reading this site, I see that bad crank seals can be a problem in regards to the motors ability to draw fuel.

I am not a mechanic, but Im not a complete idiot either. If I need to replace seals I am willing to try it myself. Has anyone got, or know where I can find on line, a schematic of the motor so I know what Im getting into?

Thanks.
Lumpy is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Old 12-01-2010, 11:44 AM   #2
DOOmsman
Gone Wild
 
DOOmsman's Avatar
Yamaha
 
Join Date: Jul 2008
Location: Reddick IL
Posts: 11,220
Default Re: Looking for a schematic



This may help
http://www.golfcartcare.com/Merchant...gory_Code=engh
DOOmsman is offline   Reply With Quote
Old 12-01-2010, 12:21 PM   #3
rib33024
......................
 
Join Date: Apr 2009
Location: FT Lauderdale FL.
Posts: 16,416
Default Re: Looking for a schematic

Here check this out carb rebuild info




http://www.arboristsite.com/showthread.php?t=64450
rib33024 is offline   Reply With Quote
Old 12-03-2010, 05:41 AM   #4
jeggers
Gone Wild
 
jeggers's Avatar
Columbia
 
Join Date: Jun 2009
Location: Bolingbrook,IL
Posts: 566
Default Re: Looking for a schematic

http://www.buggiesgonewild.com/colum...63_1980_GS.pdf
jeggers is offline   Reply With Quote
Old 12-03-2010, 05:48 AM   #5
jeggers
Gone Wild
 
jeggers's Avatar
Columbia
 
Join Date: Jun 2009
Location: Bolingbrook,IL
Posts: 566
Default Re: Looking for a schematic

Its at 98 of 204
jeggers is offline   Reply With Quote
Old 12-03-2010, 08:29 AM   #6
crash12888
Gone Crazy
 
Join Date: Jan 2007
Location: Chesterfield, Va
Posts: 6,021
Default Re: Looking for a schematic

welcome Lumpy,
Before you tackle the seals, I would look toward the carb area first.
1st- reomve the fuel line from the carb and crank the motor over, If it does pump fuel, reinstall it and crank it while spraying a "quick" shot of starting fluid around the base of the carb, (mounting area).
If it fires you have an air leak in the mounting area. If it still doesn't I would pull the carb and do a total teardown and clean, check for a stuck needle, trash in high/low speed ports, bad needle diaphram.
I always suggest getting the gallon can of "gunk" brand carb cleaner from your local parts store, even comes with a little basket in it.
Total teardown, remove all rubber and gaskets and give couple hour soak, rinse all the parts with water and then blow out.
Water first because you don't want to atomize and breath the carb cleaner or blow it on anything with nice paint.
reassemble and set low/high speed screws at 1 1/2 turns out, that should get you running enough to do the final carb adjustments.
For first startup you might need to put your hand or a rag over the carb to choke it.
crash12888 is offline   Reply With Quote
Old 12-03-2010, 10:15 AM   #7
Lumpy
Not Yet Wild
E-Z-GO
 
Join Date: Dec 2010
Location: Michigan
Posts: 63
Default Re: Looking for a schematic

Thanks for the input guys.

I haven't had time to really get into this thing yet but in looking at it, it looks like one of the carb adjustment screws "might" be missing. This is supposedly a brand new carb. The prior owner told me he was adjusting the screws and did have the cart running and driving around the yard at one point. The screw might have been loosened to far and fell out I guess.

I am going to pull the carb off so I can get a good look at it and go from there.

It is pretty hard to get motivated about working on this when the garage is in the 20s temp wise.

Thanks again guys.
Lumpy is offline   Reply With Quote
Old 12-03-2010, 05:49 PM   #8
crash12888
Gone Crazy
 
Join Date: Jan 2007
Location: Chesterfield, Va
Posts: 6,021
Default Re: Looking for a schematic

Cold is not my friend either, keep us posted.
crash12888 is offline   Reply With Quote
Old 12-03-2010, 09:52 PM   #9
jeggers
Gone Wild
 
jeggers's Avatar
Columbia
 
Join Date: Jun 2009
Location: Bolingbrook,IL
Posts: 566
Default Re: Looking for a schematic

Lump,

Can you post a picture of the screw that might be missing? this may be an easy fix.
jeggers is offline   Reply With Quote
Old 12-04-2010, 09:28 AM   #10
Lumpy
Not Yet Wild
E-Z-GO
 
Join Date: Dec 2010
Location: Michigan
Posts: 63
Default Re: Looking for a schematic

Well, the starter is right over top of the carb so I am going to have to remove that before I can get a good look at it. My other problem is that the lighting in the garage is horrid. Thats why I say it might be missing.

This is a pretty busy weekend for me so I dont know if I will get time to monkey with it for a few days. As soon as I can get at it I will update things here. I really want to get it running so I can start on getting it cleaned up, its not to nice at this point.
Lumpy is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas golf carts > Gas Harley Davidson




Similar Threads
Thread Forum
G2 Schematic Gas Yamaha
LVS charger schematic? Electric EZGO
Schematic 94 Yamaha 36V Electric Club Car
Charger Schematic Electric Club Car
Need a schematic... Gas Club Car


All times are GMT -5. The time now is 09:26 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
This Website and forum is the property of Buggiesgonewild.com. No material may be taken or duplicated in part or full without prior written consent of the owners of buggiesgonewild.com. © 2006-2017 Buggiesgonewild.com. All rights reserved.