|
Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles |
|
Thread Tools | Display Modes |
05-16-2015, 05:25 PM | #1 |
Getting Wild
Join Date: May 2013
Location: Northeast Michigan
Posts: 141
|
93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Well, I just now got my golf cart running, although it might need some tuning. This is what i have installed in the past 2 years while waiting patiently. High performance primary clutch, new belt 1 3/16 wide, new secondary sliding sheave, new HD spring, new helix, new tuned carb. I have modified the exhaust and the intake but never going less than the original width of the intake or exhaust, I put an 18hp kohler muffler with 10" SS flex pipe to the pipe. I removed the gov., run a straight fuel line from the stock fuel pump to the carb. I put the pulse from the top of the valve cover to pump. The pcv hose runs back to the original G9 airbox(modified for 1 1/4 openings). I just got it running a short time ago. Now i need the clutch belt put back on once i lift and run some tests. Hopefully i will be driving it by tomorrow night. I have to make it run smoother first. But i might just call it a night as i have been out here all day long....pooped and out of beer.
|
Today | |
Sponsored Links
__________________
This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum |
|
05-18-2015, 08:41 AM | #2 |
Getting Wild
Join Date: May 2013
Location: Northeast Michigan
Posts: 141
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Now im waiting for a test drive. But the dang DOA car is in the pole barn doorway. lol If i could only get the golf cart out, i could probably move the car with the cart lol. Enjoy your day folks!
|
05-21-2015, 11:41 PM | #3 |
Getting Wild
Join Date: May 2013
Location: Northeast Michigan
Posts: 141
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Well i got it running today but it wont stay running. I tried adjusting the carb air fuel mix and the best i could get it was barely running. I dont know what i should do to it now. I started by screwing it all the way in and 1 1/2 turns out. It just wont stay running on its own. I even stalls when i try to keep it running. I know its gonna be something simple. I just wish i knew more about this.
|
05-22-2015, 12:08 AM | #4 |
G8 Specialist
Join Date: Jun 2009
Location: Phoenix
Posts: 7,799
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
I would start by taking that air intake hose off. Loosing alot of performance being so long.
|
05-22-2015, 07:16 AM | #5 | |
VC 460 CLONE GONE WILD
Join Date: Oct 2014
Location: Ray BY The Bay NJ
Posts: 10,639
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Quote:
|
|
05-22-2015, 07:29 AM | #6 |
Getting Wild
Join Date: May 2013
Location: Northeast Michigan
Posts: 141
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
I already tried it with the air hose off and it didnt make a difference Mike. I will try a return line again Raydhd.
|
05-22-2015, 08:10 AM | #7 |
G8 Specialist
Join Date: Jun 2009
Location: Phoenix
Posts: 7,799
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Dakota, contact G1-G9, (Tom). He's built a number of those clones!! You can catch him in the G8 Club, or G9 Club!!
|
05-22-2015, 08:20 AM | #8 |
LIFE IS TAKING FOREVER
Join Date: Apr 2010
Location: DANSVILLE NY
Posts: 5,327
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
I never used a return line on any of the clones ive built. As long as you drill and put a barb fitting in your valve cover for your fuel pump thats all you need. Make sure that oil has not gotten into this line or it wont run right.
|
05-22-2015, 08:22 AM | #9 |
LIFE IS TAKING FOREVER
Join Date: Apr 2010
Location: DANSVILLE NY
Posts: 5,327
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Make sure the gas shut off is all the way on. You dont have the stock air box so how are you useing the choke?
|
05-22-2015, 08:29 AM | #10 |
LIFE IS TAKING FOREVER
Join Date: Apr 2010
Location: DANSVILLE NY
Posts: 5,327
|
Re: 93 Yamaha G9/HF Honda Clone 420cc/rebuild almost done!
Here are a few pictures of the first one i built. I used the stock muffler because it kept the noise down a lot. There is no adjustment on the carb other than the idle screw.
|
|
|
Similar Threads | ||||
Thread | Forum | |||
Honda clone swap for Yamaha | Big Block Talk! | |||
420cc clone motor question | Gas Yamaha | |||
HF 420cc clone engine question thread | Clone Engine Swaps | |||
WTS: Yamaha G2 Gas (Honda Clone) | Golf Carts and Parts | |||
420CC clone throttle linkage | Big Block Talk! |