lifted club cars - lifted ezgo
Home FAQDonate Who's Online
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Yamaha
Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



Post New Thread  Reply
Thread Tools Display Modes
Unread 02-14-2016, 08:27 PM   #21
Vegas modded 420
 
sho305's Avatar
Yamaha
 
Join Date: Jun 2009
Location: West MI
Posts: 14,567
Default Re: Only getting 90% off pedal

You don't need to take the clutch off, take the bolt out and the whole outer part comes right off. Do the weights, put it back on, put bolt back in.

Weights last like 15 years of summer use up here. When I measured my sheave between the webbing it was .016", not much left. The weights been changed 3 times in the last few years swapping in used until the last time I found nearly new ones. I have it sitting there for a spare, but the sheave is very expensive. I would guess this sheave is original 1991 since I bought out of a GC trade in back in 99.

The stock primary is very smooth and trouble free, lasts a long long long time. When you mod the engine (or in my case a clone engine lol) you can adjust it a little by drilling the weights like I did, but you can't get far and it wont do more rpm. I had to get a different clutch to shift at 4K rpm. It would only show 3800 on my $15 tach. Been tuning on that for couple years now.

I used a propane torch, about the time the plastic washers in there just start to melt the edges the set screw will come right out. That is only a few seconds. Don't melt the bushings with too much heat. Some of them I hold the wrench as I bump heat to it. Use blue loctite and don't tighten them hard. I put some oil on the pins and wipe off the excess that is about all you can do. Its made to not be lubed at all other than the center shaft grease zerk.

Sheave life depends on how much sand you drive through. Its dusty where I ride but they still last a long time. Some people on beaches have had them wear out in a few years, running in deep sand all the time.
sho305 is offline   Reply With Quote
Alt Today
BGW

Golf car forum Sponsored Links

__________________
This advertising will not be shown in this way to registered members.
Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum
   
Unread 02-19-2016, 03:34 PM   #22
Getting Wild
 
hardway's Avatar
Yamaha
 
Join Date: Jan 2016
Location: Illinois
Posts: 148
Default Re: Only getting 90% off pedal

I watch a video on a g9 and the whole clutch came off with the center bolt. I guess the g2 is different. Thanks.
hardway is offline   Reply With Quote
Unread 02-19-2016, 03:49 PM   #23
Gone Wild
 
raydhd's Avatar
Yamaha
 
Join Date: Oct 2014
Location: Fortescue NJ
Posts: 4,892
Default Re: Only getting 90% off pedal

Are you sure that wasn't a puller and not the bolt?
raydhd is offline   Reply With Quote
Unread 02-21-2016, 04:48 PM   #24
Getting Wild
 
hardway's Avatar
Yamaha
 
Join Date: Jan 2016
Location: Illinois
Posts: 148
Default Re: Only getting 90% off pedal

Having trouble getting weights back in with washers. I can get 1 in then it is too tight to for the other. Even tried old washers, still too tight.Any ideas out there?
hardway is offline   Reply With Quote
Unread 02-21-2016, 04:54 PM   #25
Getting Wild
 
hardway's Avatar
Yamaha
 
Join Date: Jan 2016
Location: Illinois
Posts: 148
Default Re: Only getting 90% off pedal

sorry, got my washers mixed up. All is good
hardway is offline   Reply With Quote
Reply
Go Back   Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Yamaha


Thread Tools
Display Modes


Similar Threads
Thread Forum
Gas pedal sticking and now Brake pedal wont release Gas EZGO
1987 club car electric smooth pedal then jerky pedal Electric Club Car
Gas Pedal Gas Yamaha
TXT Pedal ? Electric EZGO
GO Pedal Electric Club Car


All times are GMT -5. The time now is 08:42 PM.


Club Car Electric | EZGO Electric | Lifted Golf Carts | Gas EZGO | Used Golf Carts and Parts

Powered by vBulletin® Version 3.8.6
Copyright ©2000 - 2018, Jelsoft Enterprises Ltd.
Content Relevant URLs by vBSEO ©2011, Crawlability, Inc.