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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



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Unread 03-09-2017, 04:30 PM   #1
Not Yet Wild
 
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Yamaha
 
Join Date: Mar 2017
Location: Mentor, Ohio
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Default Working at it

Installing the new primary clutch this weekend, any tricks? Do I need to use an impact driver? Is there anything that needs to go on besides the assembled clutch? Washers/circlip? A G16 by the way. Old clutch has been removed already. Any and all input is much appreciated.
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Unread 03-09-2017, 05:18 PM   #2
Gone Wild
Yamaha
 
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Default Re: Working at it

Just make sure crank and clutch are clean and dry a torque wrench would be more valuable than a impact clutch bolt should be torqued to 75 ft lbs
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Unread 03-09-2017, 05:25 PM   #3
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Default Re: Working at it

Thanks!
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Unread 03-09-2017, 11:16 PM   #4
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Default Re: Working at it

Quote:
Originally Posted by Strongpersuader View Post
Installing the new primary clutch this weekend, any tricks? Do I need to use an impact driver? Is there anything that needs to go on besides the assembled clutch? Washers/circlip? A G16 by the way. Old clutch has been removed already. Any and all input is much appreciated.
Have a look at the part catalog of your model and to the maintenance manual as well ;)
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Unread 03-22-2017, 10:04 AM   #5
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Default Re: Working at it

Ok, got the motor together. New carb, throttle cables, plug, fuel pump, fuel lines, primary clutch, and new battery. Installed the gas tank. Hooked all the wiring up. Started right up and runs great knock on wood. Hooking the brakes up this evening. Ordered a heavy duty secondary clutch assembly. That's next with new trans oil. Then the front end alignment. Ordered seat covers, back bumper, and complete diamond plate kit. Does it ever end????
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Unread 03-22-2017, 01:07 PM   #6
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Default Re: Working at it

Quote:
Originally Posted by Strongpersuader View Post
Ok, got the motor together. New carb, throttle cables, plug, fuel pump, fuel lines, primary clutch, and new battery. Installed the gas tank. Hooked all the wiring up. Started right up and runs great knock on wood. Hooking the brakes up this evening. Ordered a heavy duty secondary clutch assembly. That's next with new trans oil. Then the front end alignment. Ordered seat covers, back bumper, and complete diamond plate kit. Does it ever end????
LOL!! No, never finished!

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Unread 03-23-2017, 06:05 PM   #7
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Default Re: Working at it

Hey guys, I gotta 1/16" - 1/8" play in my king pins... should I attempt to change them out?
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Unread 03-23-2017, 09:17 PM   #8
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Default Re: Working at it

Easy to do and cheap!!
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Unread 03-27-2017, 03:27 PM   #9
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Default Re: Working at it

Well it's getting there... waiting on the new seat and backs. Should look good when it's done. Man does that new secondary have some freaking torque. Wow.
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