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Unread 10-12-2017, 07:31 PM   #1
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Default Yamaha g9 primary clutch bolt size

I bought a used cart, 1995 Yamaha g9. The primary clutch was taken off and sitting on the seat. Owner told me clutch was bad. I found a replacement clutch. On inspection the clutch bolt and the threads in the crankshaft look a little bugered up. Before I run in the bolt On the new clutch I really want to run in a tap and clean up the bolt. Problem is I cannot find anything on the Internet about what thread size tap and die I need. I spent all day calling dealers all over the country and no one could help. Does anyone know the thread size I need. PLEASE!!
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Unread 10-13-2017, 04:57 AM   #2
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Default Re: Yamaha g9 primary clutch bolt size

An original from Yamaha being 6.42$, better to change it isn't it?
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Unread 10-13-2017, 06:00 AM   #3
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Default Re: Yamaha g9 primary clutch bolt size

I did order a new bolt but would still like to run a tap in the crank just to be safe
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Unread 10-13-2017, 07:21 AM   #4
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Default Re: Yamaha g9 primary clutch bolt size

A good machine shop should be able to tell you; head to the older guy there...

Anyway, it will be metric...
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Unread 10-13-2017, 08:17 AM   #5
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Default Re: Yamaha g9 primary clutch bolt size

If it helps, the threads on my puller bolt are 1.0. I don't have a tap or die that big.
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Unread 10-13-2017, 11:33 AM   #6
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Default Re: Yamaha g9 primary clutch bolt size

M14-1.25 good luck finding one I was going to make my own puller searched every bolt place I could think of and no one had a bolt that size with the 1.25 pitch
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Unread 10-13-2017, 11:42 AM   #7
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Default Re: Yamaha g9 primary clutch bolt size

Thank you I will start the search
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Unread 10-13-2017, 01:16 PM   #8
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Default Re: Yamaha g9 primary clutch bolt size

Quote:
Originally Posted by Spicyunicorn View Post
M14-1.25 good luck finding one I was going to make my own puller searched every bolt place I could think of and no one had a bolt that size with the 1.25 pitch
The 1.25 thread gauge doesn't fit the threads in my puller, but the 1.0 does
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Unread 10-13-2017, 02:31 PM   #9
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Default Re: Yamaha g9 primary clutch bolt size

Wait a minute, are we talking about the puller threads, or the crank threads. They are 2 different things & sizes.
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Unread 10-13-2017, 02:48 PM   #10
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Default Re: Yamaha g9 primary clutch bolt size

Crank threads
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