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Old 06-02-2009, 08:11 PM   #1
kfp673
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Default G16 Carb

On my 97 G16 I have to use the choke way to often from stop to go. If the cart sits for more then 1/2 hour or so I need a quick pull on the choke to get it going. Once going it is fine. I also need to choke to get going if I have a heavy load. I am assuming I need to clean my carb. I am handy but by no means a mechanic. Is this a fairly simple job that I should try to tackle? or should I pay someone to do it? Also, if I do it what parts should be replaced if any while the carb is off? Thanks for your help!
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Old 06-03-2009, 04:21 AM   #2
dock98
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Default Re: G16 Carb

i would check one of our sponsor's for a rebuild kit.if in fact i could determine it was the carb. of course.
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Old 06-03-2009, 05:49 PM   #3
Travis91
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Default Re: G16 Carb

send it to plowmans
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Old 06-03-2009, 07:52 PM   #4
smallblock450sl
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Default Re: G16 Carb

Quote:
Originally Posted by kfp673 View Post
On my 97 G16 I have to use the choke way to often from stop to go. If the cart sits for more then 1/2 hour or so I need a quick pull on the choke to get it going. Once going it is fine. I also need to choke to get going if I have a heavy load. I am assuming I need to clean my carb. I am handy but by no means a mechanic. Is this a fairly simple job that I should try to tackle? or should I pay someone to do it? Also, if I do it what parts should be replaced if any while the carb is off? Thanks for your help!
Go for it, sounds like your being modest about your skills. Good idea to use a OEM Yamaha fuel filter, cost alittle more, but the "micron filtering" is much higher than aftermarket. If you need a walk thru..just post. Do Not break the castings that the float pin slides thru! The pin comes out only in one derection. Good luck Dave
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Old 10-19-2009, 06:49 PM   #5
bigoldjimbo
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Default Re: G16 Carb

So, out of curiosity, what are we looking at if you do "break the castings that the float pin slides thru"???
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Old 10-19-2009, 07:28 PM   #6
craig tn
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Default Re: G16 Carb

Check to make sure there are no cracks in the airbox or carb intake. Also check gaskets. Not common on g-16 but sounds like cart is getting to much air.
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Old 10-19-2009, 07:47 PM   #7
DOOmsman
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Default Re: G16 Carb

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Originally Posted by bigoldjimbo View Post
So, out of curiosity, what are we looking at if you do "break the castings that the float pin slides thru"???
A new carb.
the little pin can be pushed out with a pair of medium channel lock pliers using restraint. and then pulling with a pair of vice grips, note the orientation or take diggi pics as you go to help reassembly.
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Old 10-20-2009, 07:12 AM   #8
spriddle
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Default Re: G16 Carb

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Originally Posted by craig tn View Post
Check to make sure there are no cracks in the airbox or carb intake. Also check gaskets. Not common on g-16 but sounds like cart is getting to much air.
I agree with craig. Sounds like a small air leak. You can remove the carb. and then the carb bowl and spray it out with carb cleaner as well. Do not overtighten the two 10mm nuts (snug them only), the spacer is easily cracked on these.

Most G16's are cold collared too. At least the one's that I have had. I've always had to pull the choke on mine after it sits. Although, you shouldn't have to pull it while your driving.

If your pulling things, I would consider a spring/spacer torque kit for this cart. It is only around $45 and well worth it if your cart is lifted and your running at least 20 inch tires. You'll get a little better take off response as well with this kit. We have instructions here on how to install as well.

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Old 10-20-2009, 08:29 PM   #9
kfp673
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Default Re: G16 Carb

Quote:
Originally Posted by spriddle View Post
I agree with craig. Sounds like a small air leak. You can remove the carb. and then the carb bowl and spray it out with carb cleaner as well. Do not overtighten the two 10mm nuts (snug them only), the spacer is easily cracked on these.

Most G16's are cold collared too. At least the one's that I have had. I've always had to pull the choke on mine after it sits. Although, you shouldn't have to pull it while your driving.

If your pulling things, I would consider a spring/spacer torque kit for this cart. It is only around $45 and well worth it if your cart is lifted and your running at least 20 inch tires. You'll get a little better take off response as well with this kit. We have instructions here on how to install as well.
Thanks Spriddle. I forgot to mention that I do have the spring torque kit installed. Makes a big difference. Thanks again!
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Old 10-20-2009, 10:47 PM   #10
crash12888
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Default Re: G16 Carb

sent ya a pm kfp
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