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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



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Unread 03-29-2010, 04:08 PM   #21
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Default Re: Clutch removal?

they are alway hard to get off the first time


is you get machined sheaves dont beat them with 4x4 they break easy
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Unread 03-29-2010, 04:09 PM   #22
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Default Re: Clutch removal?

Sorry Rock, someone's gotta have the one that defys all the rules It was your turn.

Glad you got it!
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Unread 03-29-2010, 04:21 PM   #23
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Default Re: Clutch removal?

Thanks Essness! Love it! Anyway, Since I have it off, doesnt appear to be any damage. Whats the procedure for machining??? Both sides? just cutting the little lip/knoll towards the center???
Thanks guys! Glad to have this site in my pocket!
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Unread 03-29-2010, 06:24 PM   #24
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Default Re: Clutch removal?

I bought mine from plowman's it also comes with a custom belt made to fit those new angles & spring to fit the application ,

not those one spring fit all carts application that makes you engine overrev
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Unread 03-29-2010, 06:30 PM   #25
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Default Re: Clutch removal?

Well, I did some searching on here. I just need to know the correct amount to take off.
I come from a background with machine shop knowledge. I have a friend who has a couple lathes and a mill. I'm thinking we can lay the plates on the mill and make a real nice pass on both sheaves. .100 total?
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Unread 03-29-2010, 09:04 PM   #26
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Default Re: Clutch removal?

When you put it back together, make sure you use never seize on the fixed side (keyway also).Even the nut, just put the cotter key in as well.
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Unread 03-29-2010, 09:25 PM   #27
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Default Re: Clutch removal?

No one knows exactly..... the object would be to take off enough to make a NEW belt sit about 1/8th to 3/116th up out of the pulley, so to speak... that is ideal. You tell us how much that is be sure to work with a new belt.
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Unread 03-30-2010, 04:40 AM   #28
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Default Re: Clutch removal?

Thanks Scottyb, Thats the info I was looking for. I'll keep you guys updated...
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Unread 03-30-2010, 02:59 PM   #29
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Default Re: Clutch removal?

Scottyb,
How are you correctly measuring the 1/8 on the belt? Are you applying a certain amount of tension on the belt to get the measurement? or just laying it between the sheaves and measuring with no tension.
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Unread 03-30-2010, 03:19 PM   #30
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Default Re: Clutch removal?

Quote:
Originally Posted by FIXEROFCARTS View Post
Stick a pickle fork in between the 2 sheaves and wedge it in. If you have a thin pickle fork an it doesn't pop off, then wedge a chisel inbetween the pickle fork and the sheave, pop it right off. Or you could buy or make your own puller. I do pickle fork and get them off in about 10 seconds.
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