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Gas Yamaha Gas Yamaha Golf Cars; G1 through "The Drive" and U-Max Utility Vehicles



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Old 03-13-2013, 05:18 AM   #1
Tonka329
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Default G2 rear end

Has anyone had a rear diff apart to clean and inspect? Im getting a G2 that has been sitting awhile and I would like to open it up, solvent wash it and add fresh gear lube.. Any pics or how to's? Maybe a certain side to open it up so the.bearings dont fall out? Thanks!

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Old 03-13-2013, 05:23 PM   #2
donetheconversion
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Default Re: G2 rear end

i had to replace my input shaft in my g2. all i did was take all the case bolts off with it laying horizontal on a table and slowly separated the halfs. the bearings are stuck in the housing pretty good so i didn't have a problem with the balls falling out. Although i had a few of the washer shims fall off the shafts but i was able to find a diagram to where they go. When i took mine apart i left the axle tubes in even though the picture shows them off bc that's my parts tranny. Good luck its pretty easy to do!
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Old 03-13-2013, 05:37 PM   #3
Tonka329
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Default Re: G2 rear end

Thanks! I'll see if others respond also...
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Old 03-13-2013, 06:54 PM   #4
pachanga90
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Default Re: G2 rear end

I opened mine last year to remove the govenor.You just have to watch for the shim-washers that tumble out.Other than that,nothing really scary in there.
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Old 03-13-2013, 08:01 PM   #5
Tonka329
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Default Re: G2 rear end

Ok. Did you leave the arm in there or remove it and plug it with something?
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Old 03-13-2013, 08:47 PM   #6
Trent3
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Default Re: G2 rear end

Exactly the post I need too. My G2 transmission is on the bench and I have new seals ready to go in. Watching and reading closley......


Waiting for the powder coater guy to call. 22" tire/wheels arrived today.
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Old 03-13-2013, 08:54 PM   #7
tonysr1124
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Default Re: G2 rear end

Has anyone put that rear end in a g1? Wanna 4stroke it but don't wanna loose reverse ....
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Old 03-13-2013, 08:57 PM   #8
Tonka329
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Default Re: G2 rear end

Yeah Tony, There are a couple builds going on now with a 4 stroke rear end... Look in the big block section here. Should help.
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Old 03-13-2013, 09:13 PM   #9
tonysr1124
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Default Re: G2 rear end

Thanks Tonka! I'm gonna run it wit the 2 stroke this yr but for hunting I want it quiet so keep options open thanks again
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Old 03-13-2013, 09:15 PM   #10
Tonka329
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Default Re: G2 rear end

They have a good set up going on with a Clone engine also. Gives the cart about 15 horse and is pretty affordable... Look on Big Block section under clone swaps
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