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Unread 01-09-2019, 11:03 PM   #1
Not Yet Wild
 
Join Date: Dec 2016
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Default 2000 Club Car DS Build

Started on a 2000 Club Car DS build tonight. Mainly just cleaning it up and installing an FSIP motor, AllTrax controller, and a HD solenoid. Got the cart ripped apart tonight, installed the motor and test fit the controller and solenoid.




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Unread 01-09-2019, 11:05 PM   #2
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Default Re: 2000 Club Car DS Build

That should make a nice cart!
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Unread 01-09-2019, 11:22 PM   #3
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Default Re: 2000 Club Car DS Build

I've been thinking about a DS build... ;)

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Unread 01-09-2019, 11:28 PM   #4
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Default Re: 2000 Club Car DS Build

I bought this cart for $500 and it didnít work. My plan was to rebuild it but a buddy really wanted it so we did a trade. Somehow I still got stuck building it for him though :o

I am hoping it works when I get it back together because my knowledge is limited :)


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Unread 01-10-2019, 06:49 AM   #5
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Default Re: 2000 Club Car DS Build

Off to a good start. Keep us posted with pics and progress. Good luck.


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Unread 01-10-2019, 07:00 AM   #6
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Default Re: 2000 Club Car DS Build

If there's any cleaning/whatever you want to do to that frame do it now because it's a real pain to do later.
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Unread 01-10-2019, 07:27 AM   #7
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Default Re: 2000 Club Car DS Build

Ditto to what mooncarter said. Do it now while you can.

Also, I'm not sure it there's enough room, but have you though of moving the controller and solenoid to the other side of that plate to keep them as clean and dry as possible?
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Unread 01-10-2019, 09:16 AM   #8
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Default Re: 2000 Club Car DS Build

Yeah I am planning to clean it up some today. Yesterday was just test fitting. Just pulled the power washer out a little bit ago. Nothing more fun than power washing in 35 degree temps.

Not sure there is room to put the stuff on the other side. This was the stock location for the old equipment so I figured it was probably best here.

Trying to figure out whether I still even need the OBC on the left. Buddy bought a Lester Summit II charger for it so I donít think it is needed but need to verify.


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Unread 01-10-2019, 09:29 AM   #9
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Default Re: 2000 Club Car DS Build

The Lester Summitt II is a smart charger and the OBC will no longer be needed.
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Unread 01-14-2019, 11:26 AM   #10
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Default Re: 2000 Club Car DS Build

Quote:
Originally Posted by Mooncarter View Post
If there's any cleaning/whatever you want to do to that frame do it now because it's a real pain to do later.


Doing my 94DS right now, cleaned battery tray area top and bottom, sprayed with Rust-Oleum self etching primer then 2 coats of Rust-Oleum Hammered paint, seems real tough.

Looking good
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