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Unread 01-27-2019, 05:02 PM   #1
Smoov az a gravy sammich
 
Tonka329's Avatar
Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Yamaha G2 build (pic heavy)

Here is my 89 Yamaha G2 gasser build. I initially purchased a Jakes long travel lift kit and modified it for R&P steering. The rear swingarm was dropped 7 and moved back 4. It also has a panhard bar to keep it centered. This cart is powered by a Polaris Scrambler 500cc engine. Has a little stiffer cam so it should be close to 48 horsepower. Ill be running 27 tires and 14 wheels. They way I have the suspension geometry configured, should be close to 10-12 of wheel travel. If anyone has any questions on this build, feel free to ask away.
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Unread 01-27-2019, 05:05 PM   #2
Smoov az a gravy sammich
 
Tonka329's Avatar
Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Now for the steering column, this is a roller bearing on the top and roller bearing on the bottom with a W joint. I made it extremely strong because 95% of the people that want to ride in it or drive it including myself, use the steering wheel to pull themselves up. This will help since it is nearly 26 inches from the ground to the floorboard.
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Unread 01-27-2019, 05:08 PM   #3
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Here are a few pictures of the engine being mounted on the swingarm. Due to the torque and horsepower, I did my best to make it as dirty as possible using solid mounts.
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Unread 01-27-2019, 05:14 PM   #4
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Heres a few more pictures of the swingarm and the exhaust fabricated and mounted in place.
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Unread 01-27-2019, 05:16 PM   #5
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Here are a few pictures of the radiator mounted and the oil tank in place.
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Unread 01-27-2019, 05:21 PM   #6
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Heres a few more pictures of it standing on all four and a picture of the 5 frame stretch to accommodate the tires. Feel free to ask any questions! I would be glad to help.
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Unread 01-27-2019, 05:26 PM   #7
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Here are a few more pictures of the oil tank, battery tray, and engine area. Along with the brake cable support.
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Unread 01-27-2019, 06:51 PM   #8
A Gal with a Cart!
Yamaha
 
Join Date: Aug 2015
Location: Northeast in the Republic of Texas
Posts: 406
Default Re: Yamaha G2 build (pic heavy)

Love the pictures & the great work area.

JW
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Unread 01-27-2019, 06:55 PM   #9
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Yamaha
 
Join Date: Oct 2008
Location: Limestone, Illinois
Posts: 3,392
Default Re: Yamaha G2 build (pic heavy)

Thanks! It’s going quite smoothly
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Unread 01-27-2019, 09:12 PM   #10
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E-Z-GO
 
Join Date: Jun 2010
Location: Hamlin,NY
Posts: 5,399
Default Re: Yamaha G2 build (pic heavy)

Lookin good Tonka!!
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