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Old 01-18-2017, 06:41 PM   #1
hardway
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Default roll bar is started

My youngest son was on leave before his final naval deployment. He learned to weld from the navy and has been stocking up his own equipment. Bride and I went down to help him move everything home so he does not have to after he gets out. Soooooo........ all his welding stuff was home and he built me a roll bar.It is big and stupid and I love it. I want to paint it with bed liner but also want to distress it in spots to match rest of cart. Would you distress it before painting or paint parts and distress the rest. By distress I plan to spray parts with salt water, let it rust some, than clear coat it.
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Old 01-18-2017, 07:48 PM   #2
smokindawg
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Default Re: roll bar is started

I think you'll get the most natural results by painting first and then distressing the areas you plan too.

Roll cage looks good. What did he make the bends with and what material did he use?
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Old 01-18-2017, 08:44 PM   #3
hardway
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Default Re: roll bar is started

schedule 40 tube, 1 1/4 " diameter. Bought the 16 ton pipe bender from Harbor Freight. Bender worked ok, kinked the tubing a few times. I will use one of the goofs on the front when we finish it. Also have 3/4 " tube for grab handles to be added later.
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Old 01-18-2017, 10:10 PM   #4
BLACK DEATH
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Default Re: roll bar is started

What does it weigh, the roll bar
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Old 01-19-2017, 09:14 AM   #5
NCPW
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Default Re: roll bar is started

He did a great job and would like to see the final product once finished. BTW..funny bumper sticker!
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Old 01-19-2017, 10:17 AM   #6
Swan
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Default Re: roll bar is started

looks great , If you fill the tubes with sand before bending they wont kink .
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Old 01-19-2017, 10:44 AM   #7
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Default Re: roll bar is started

nice, i did almost the same thing a while back

http://www.buggiesgonewild.com/desig...roll-cage.html
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Old 01-19-2017, 12:20 PM   #8
hardway
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Default Re: roll bar is started

Quote:
Originally Posted by BLACK DEATH View Post
What does it weigh, the roll bar
guessing about 120
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Old 01-19-2017, 12:37 PM   #9
hardway
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Default Re: roll bar is started

Quote:
Originally Posted by dragos28 View Post
nice, i did almost the same thing a while back

http://www.buggiesgonewild.com/desig...roll-cage.html
Like the front end. We will add a jeep style hoop pointing out about 40 to 45 degrees. Will probably use 1 of the kinked bends.Will work if TJ's ego don't get in the way.
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Old 01-19-2017, 12:42 PM   #10
dundeebarnbuggy
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Default Re: roll bar is started

Sweet! Just wondering, where you gonna tie it to the frame?
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