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Old 05-26-2018, 08:51 PM   #1
Luke84ho
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Join Date: May 2018
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Default Club Car DS Turbo Project Cart

The story, i was a golf course superintendent/mechanic for 20 years. I had left and took a 88' CC DS and a 93' CC Carry All II both without engines. I'm starting with the DS and was going to keep it simple and just do an a A-Arm lift and buy a used fe290 and be done. But I became addicted and decided I wanted it to be an extreme all around off road cart. As you all know things change and fabrication has to be done. I started with disassembly of the cart. I clean and sanded the front half of the frame to give it a brushed look. Then put on 3 coats of clear.
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Old 05-26-2018, 09:18 PM   #2
Luke84ho
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Default Re: Club Car DS project

Then the planning starts. The Jakes Long Travel was about the only suspension kit I could seem to find. I really didn't want to fabricate a coil over front end. So I went with the jakes kit along with the the jakes disk brakes. Spending a lot of time searching I chose the GTW machined black storm trooper rims and 23x10-12 GTW Barrage tire.
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Old 05-26-2018, 10:04 PM   #3
Mooncarter
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Default Re: Club Car DS project

Looking good!
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Old 08-02-2018, 09:59 AM   #4
UncleJerm76
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Default Re: Club Car DS Turbo Project Cart

How’s the ride on the barrage tire? I’m looking to get them but I’m afraid the wife-spaced lugs would vibrate real bad on pavement, especially at low speed.


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Old 08-06-2018, 01:52 PM   #5
Greg Bell
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Default Re: Club Car DS Turbo Project Cart

Looks awesome
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Old 01-05-2019, 10:09 PM   #6
Luke84ho
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Default Re: Club Car DS Turbo Project Cart

The project continues. finished the rear end with coil overs and 4 link. After I assembled realized a couple modifications need to be changed. Will update on progress.
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Old 01-06-2019, 12:46 AM   #7
batlou
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Default Re: Club Car DS Turbo Project Cart

Looks good so far, keep updating.
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Old 01-06-2019, 02:13 AM   #8
Mooncarter
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Default Re: Club Car DS Turbo Project Cart

Nice work!
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Old 01-06-2019, 09:11 AM   #9
Swan
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Default Re: Club Car DS Turbo Project Cart

I wish my frame was that clean
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Old 01-08-2019, 06:01 PM   #10
batlou
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Default Re: Club Car DS Turbo Project Cart

That looks really nice. It's got me thinking I made a mistake buying new and should have picked up a used one and rebuilt it from the ground up exactly how I wanted it.
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