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Old 08-19-2009, 09:01 PM   #1
jackieandangels
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Default 02 IQ re-build

Made it home from vacation, and went to work! I bought two identical 2002 IQ carts about a month ago. I am in the process of rebuilding one of them. This will be my first attempt to rebuild. I am building this cart for my 6 year old son and wife so they can cruise the cart at ocean lakes (on all of her vacations). Trust me I may be spending a lot of $ on this cart, but after you rent a cart 4 times a year you have around 1200 in rental fees. So far I have completely disassemble this cart, rebuilt the battery boxes, cleaned, painted, and installed a 6" super sport lift. So far everything has went smooth. Will have more pictures later....
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Old 08-20-2009, 08:52 PM   #2
jackieandangels
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Default Re: 02 IQ re-build

Had a chance to work on cart today. I finished the rear lift kit as I started the wiring I noticed that brake cables were too short. I got them hooked up and the brakes work, but are too tight to hook in the clip...Any suggestions? Or do they make a longer cable?
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File Type: jpg facebooktoday4 537.jpg (74.5 KB, 55 views)
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File Type: jpg facebooktoday4 541.jpg (44.1 KB, 37 views)
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Old 08-20-2009, 11:47 PM   #3
dirtysouth
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Smile Re: 02 IQ re-build

Howdy jack... Nice work. Use the u bolts to rotate the axle towards the bag well. This will angle the cables/mounts upwards and allow you to hook up the cables...
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Old 08-22-2009, 07:51 PM   #4
jackieandangels
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Default Re: 02 IQ re-build

Thanks dirtysouth I will give it a try!!
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Old 08-22-2009, 08:02 PM   #5
yamahag9er
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Default Re: 02 IQ re-build

Nice work on the cart. What else do you have planned for it?
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Old 08-22-2009, 08:39 PM   #6
jackieandangels
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Default Re: 02 IQ re-build

This is what I hope for!!! My wife and my boy seen the cart while at the beach this year, and fell in love with the green. Hopefully in a few months I will have one like it...
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Old 08-22-2009, 08:45 PM   #7
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Default Re: 02 IQ re-build

Thats the great thing about building your own cart. You can do whatever you want. That green and white does look good.
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Old 09-20-2009, 08:46 PM   #8
jackieandangels
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Default Re: Progress 02 IQ re-build

WOW it's taking a long time! So far, I have the head lights and tail lights cut out (what a job). Installed the dash, it's carbon fiber, yep I am proud of that. We have ordered and extended elite top and back seat, as well as seat covers. The cart is primed, sanded and ready to paint. All we need now is paint to match the seat covers!! Then I will see if I have painting skills. Next pictures will hopefully be one awesome paint job on one awesome cart
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File Type: jpg club cart 9-20-2009 002.jpg (42.6 KB, 21 views)
File Type: jpg club cart 9-20-2009 003.jpg (51.5 KB, 37 views)
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Old 09-21-2009, 04:38 PM   #9
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Default Re: 02 IQ re-build

Looking Good!!! Can't wait to see the paint Where in North Carolina are you located?
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Old 09-21-2009, 06:59 PM   #10
jackieandangels
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Default Re: 02 IQ re-build

Bostic! I noticed you was from cliffside, my wife was from that area. Her parents are still living right above the cliffside plant. My wife and I worked at haynes plant for 10 years. Its a small world!
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