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Old 01-14-2010, 01:25 PM   #1
bblash
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Default The 30-pack build

Hey everyone,

Wanted to get a build thread started so everyone here can see what myself and a good buddy of mine are putting together. We aquired a couple of I'm guessing mid 80's E-Z-GO Marathons and have been planning this build for the past 5 months or so. We finally got started on the first cart last Sunday and at this point we've now got 2 nights worth of work into it and are pretty happy with the progress considering what we started with. I don't want to give away all the plans just yet, but I'll keep posting pics of the progress as we go. Hope you guys enjoy the build. . . suggestions and constructive critisism are ALWAYS welcome but please take it easy on a couple new guys. . .we're no experts.
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Old 01-14-2010, 01:54 PM   #2
EZ-GOnewild
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Default Re: The 30-pack build

Looks like you're off to a good start

Is that going to be 4-wheel drive?
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Old 01-14-2010, 02:06 PM   #3
bblash
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Default Re: The 30-pack build

Thanks!

No it'll be 2WD. We're shooting for speed and trailability on this one.

The second one we're talking about doing 4WD though but that's a ways down the road.

Here's a few more pics.
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Old 01-14-2010, 02:08 PM   #4
EZ-GOnewild
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Default Re: The 30-pack build

Nice. What is the running gear off of?
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Old 01-14-2010, 02:15 PM   #5
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Default Re: The 30-pack build

The front and rear are from an 87 yamaha warrior. Not sure if we'll actually be able to use the existing rear sprocket or not yet. . .we'll see.
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Old 01-14-2010, 02:54 PM   #6
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Default Re: The 30-pack build

Very cool. I have a similar cart... it's a 92. Probably doesn't matter much since your not using much more than the frame & body.
Love the front suspension work. That will be a huge improvement over stock.
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Old 01-14-2010, 03:20 PM   #7
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Default Re: The 30-pack build

Quote:
Originally Posted by AirJunky View Post
Very cool. I have a similar cart... it's a 92. Probably doesn't matter much since your not using much more than the frame & body.
Love the front suspension work. That will be a huge improvement over stock.
Thanks AirJunky

I hope so, we're trying to make it tough enough for the northern Michigan trails (as well as the intended powerplant). We still need to split the front suspension & widen it about 6 inches to push the wheels out where we want them and to get enough clearance for the steering.
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Old 01-14-2010, 05:58 PM   #8
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Default Re: The 30-pack build

Quote:
Originally Posted by bblash View Post
Thanks AirJunky

I hope so, we're trying to make it tough enough for the northern Michigan trails (as well as the intended powerplant). We still need to split the front suspension & widen it about 6 inches to push the wheels out where we want them and to get enough clearance for the steering.
I hear that. I put a basic lift on mine & it did the job as far as making room for tires. But coming from an ATV, it makes you realize how much that IFS was working.

Looks to me like with the right offset rim you would be OK as far as width. Too much wider & you might have a problem loading it in a pickup or getting thru the ATV trailhead markers (their 50" wide here).

Warrior, huh.... I'll have to keep my eyes open.
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Old 01-14-2010, 07:52 PM   #9
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Default Re: The 30-pack build

Very nice bblash Love to see new builds with pictures. This site needs "speed dial" for threads
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Old 01-14-2010, 08:41 PM   #10
Gummi Bear
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Default Re: The 30-pack build

I like where you're going with it so far!
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