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Old 02-28-2010, 07:11 PM   #1
RocDog
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Cool 91 Ezgo Project Roll Cage

After looking at everyones projects I felt inspired to share my 91' Ezgo project this winter . . . . the 93 is next .
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File Type: jpg 2010 91 Gas Ezgo Build (13).jpg (86.1 KB, 41 views)
File Type: jpg 2010 91 Gas Ezgo Build (32).jpg (118.7 KB, 70 views)
File Type: jpg 2010 91 Gas Ezgo Build (38).jpg (135.4 KB, 53 views)
File Type: jpg 2010 91 Gas Ezgo Build (50).jpg (140.0 KB, 49 views)
File Type: jpg 2010 91 Gas Ezgo Build (51).jpg (135.8 KB, 78 views)
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Old 02-28-2010, 07:18 PM   #2
RocDog
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Default Re: 91 Ezgo Project Roll Cage

Here is the 93 that was revamped last winter . . . . gathering ideas on the roll cage design . . . i'm open to any ideas . .
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File Type: jpg 2010 022810 011.jpg (136.9 KB, 35 views)
File Type: jpg 2010 021810 001.jpg (117.5 KB, 47 views)
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Old 02-28-2010, 07:23 PM   #3
shaneomac
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Default Re: 91 Ezgo Project Roll Cage

Wow I don't know how you could improve on what you already did, that is sweet. I wish i had your skills. Or lived closer too you so you could build me one
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Old 02-28-2010, 07:30 PM   #4
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Default Re: 91 Ezgo Project Roll Cage

cool, dont want to rob your thread. but i want to know how the paint/rubber undercoating looks. i dont want to put a good paint job on this cart to just run in the woods. thanks
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Old 02-28-2010, 07:35 PM   #5
Ghall
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Default Re: 91 Ezgo Project Roll Cage

SWEET did you make the lift on the 93?
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Old 02-28-2010, 07:45 PM   #6
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Default Re: 91 Ezgo Project Roll Cage

I run both of my carts on the 4-wheelier trails at our local camp ground. The 93 lift was fabricated in my garage. Its about a 13" lift with the air shocks. Lastly I had to have the front leafs made to strech the front suspension out about 4". The original ones sheared when I pulled a wheelie.
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Old 02-28-2010, 07:50 PM   #7
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Default Re: 91 Ezgo Project Roll Cage

C-BO I used Herculiner from DoDo Zone (autozone). It took about a 1/2 gallon. One heavy coat. Ventilation is key here. I also found the best way to apply is with a 2" cheap brush and start dabbing. Typical brushing didn't give me the results I was looking for.
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Old 02-28-2010, 07:52 PM   #8
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Default Re: 91 Ezgo Project Roll Cage

did u have to scuff up the plastic before appling the rubber?
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Old 02-28-2010, 08:01 PM   #9
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Default Re: 91 Ezgo Project Roll Cage

Yes. I simply used a few scotch brite pads. I haven't had any peeling yet. On the 93 I did the entire roof and had the kids on top. This stuff seems to flex pretty good. If it does flake or chip a simple dap of the brush and its blends nicely.
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