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Old 09-29-2010, 08:16 PM   #1
smallblock450sl
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Default A 1977 Harley build /upgrade

Hope this doesn't offend to many members. Owner wanted a Harley, in tribute to his dad, he was a the first HD bike and golf car dealer in Washington. We just wanted it "dependable", so a Yamaha G16 engine/tranny and swing arm will be grafted in. Lots of pix's. Maybe it will help someone else in the future. Body and paint/chrome was started a while ago.
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Old 09-29-2010, 08:23 PM   #2
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

Now to make the G16 running gear work...
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File Type: jpg 2010_09270002.jpg (105.2 KB, 22 views)
File Type: jpg 2010_09270003.jpg (124.5 KB, 25 views)
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Old 09-29-2010, 08:28 PM   #3
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

More fabbing...
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File Type: jpg 2010_09270006.jpg (105.5 KB, 22 views)
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Old 09-29-2010, 08:36 PM   #4
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

The frame mount was the easy part kinda, the brake pedal/accelerator pedal assy was a not.
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File Type: jpg 2010_09280008.jpg (114.3 KB, 15 views)
File Type: jpg 2010_09280010.jpg (104.5 KB, 12 views)
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Old 09-29-2010, 08:44 PM   #5
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

Forgot about the rear shocks, floor board panels. Shift cable position. Engine in place.
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File Type: jpg 2010_09280011.jpg (127.4 KB, 9 views)
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Old 09-29-2010, 08:49 PM   #6
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

Spent a day and a half on the project, next to plumb fuel system, rest of wireing. Sorry to say the "Jakes" exhaust and "jetted carb" wont fit.
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Old 09-29-2010, 09:29 PM   #7
mvparcar
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Default Re: A 1977 Harley build /upgrade

I'd love to do this to my parcar. Its like an MG, fun when runs. never know whats next with it. can you use a G16 lift on rear?
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Old 09-29-2010, 10:30 PM   #8
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

Quote:
Originally Posted by mvparcar View Post
I'd love to do this to my parcar. Its like an MG, fun when runs. never know whats next with it. can you use a G16 lift on rear?
Why do you want a rear lift?
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Old 09-30-2010, 05:03 AM   #9
TheNewGuy
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Default Re: A 1977 Harley build /upgrade

Looks great so far Dave, nice work. Thanks for sharing and please keep the pics and info coming.

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Old 09-30-2010, 06:56 PM   #10
smallblock450sl
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Default Re: A 1977 Harley build /upgrade

Well almost done. Is now wired (except for dash piece, still at the painter, will then mount ignition switch/low oil lite and choke cable), fuel system plumbed, carb/cables/air box installed (and with a 1/2 of space between the body), seats mounted. Just needed to order a smaller group 27 battery and add some gas...and it's a runner. I'm shure the old steering system will be the downside of driving it. Had to order some other rims and tires, the 12 x 8's hit the front bumper when turning
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File Type: jpg 2010_09290002.jpg (103.3 KB, 31 views)
File Type: jpg 2010_09290006.jpg (97.6 KB, 32 views)
File Type: jpg 2010_09290003.jpg (74.4 KB, 35 views)
File Type: jpg 2010_09290005.jpg (86.2 KB, 28 views)
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