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-   -   1991 Club Car DS 420cc Clone Motor (https://www.buggiesgonewild.com/showthread.php?t=82953)

drumgene 07-15-2013 08:56 PM

1991 Club Car DS 420cc Clone Motor
 
5 Attachment(s)
My son,danman put a clone motor in my 1991 DS.
THANKS SON!

Springbok 07-16-2013 03:17 PM

Re: 1991 Club Car DS 420cc Clone Motor
 
Sweet!

drumgene 07-17-2013 04:56 PM

Re: 1991 Club Car DS 420cc Clone Motor
 
Hey, if any of you guys have any questions about how to do this contact danman. He is very knowledgeable about how to do it.

danman 07-18-2013 11:33 AM

Re: 1991 Club Car DS 420cc Clone Motor
 
Felt a lot easier in a club car than Yamaha:lol:

We need some pics of the cart as it sits currently:thumbup:

Springbok 07-18-2013 01:13 PM

Re: 1991 Club Car DS 420cc Clone Motor
 
Quote:

Originally Posted by danman (Post 908857)
We need some pics of the cart as it sits currently:thumbup:

Yeah, what he said ^^^ Let's see some pics of the whole cart!

drumgene 07-24-2013 08:21 PM

Re: 1991 Club Car DS 420cc Clone Motor
 
5 Attachment(s)
current photos.

Springbok 07-25-2013 05:33 AM

Re: 1991 Club Car DS 420cc Clone Motor
 
Looks great!

Streetbu 07-25-2013 09:34 AM

Re: 1991 Club Car DS 420cc Clone Motor
 
Wow, Nice cart! What cart are the flares for? I'd like to get a set for mine.

Springbok 07-25-2013 10:07 AM

Re: 1991 Club Car DS 420cc Clone Motor
 
Quote:

Originally Posted by Streetbu (Post 911475)
Wow, Nice cart! What cart are the flares for? I'd like to get a set for mine.

Those flares are made to fit 1993-up DS carts. Streetbu I know you have an '86, so read this first, starting with post #15:

http://www.buggiesgonewild.com/lifte...ys-cart-2.html

Ted has a 1989 cart (same body as yours). He drilled holes and put the front flare on, only to find that the reason the flares only fit 1993-up carts is because of the rear body. 1984-1992 carts have fiberglass bodies and small, factory fender flares that are fastened on separately, not molded into them like the newer ones. So he ended up going a different route.

Since drumgene has them on his '91, I would have to guess that he possibly has a newer, plastic body on his...that, or he retrofitted them somehow. I have yet to see this style of fender flare for sale that claims to mount up to the 1984-1992 carts.

drumgene 07-25-2013 11:56 AM

Re: 1991 Club Car DS 420cc Clone Motor
 
They were listed to fit 1993 and newer. I had a hard time making them work, but this is what I did. In place of the Christmas tree fasterners that came with the flares I used carraige bolts and drill holes in the place I wanted to mount them. It is kinda jury rigged and if I went on too rough of a terrain they may not hold. I don't suggest it, but I made it work.


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